TroubleAtlas Score
FORD EXPLORER (1991–2024) — Technical Guide, Fault Codes & Maintenance
Built 1991–2024 · all production years covered on this single page
3.0L V6 EcoBoost • Gasoline
© Wikimedia Commons CC BY-SA
TroubleAtlas Score
An independent value score for the Ford Explorer (1991–2024) — reliability, safety, cost, parts, upkeep and documentation. Owing nothing to the manufacturer.
Scorecard · each voice 0–10
Reliabilityn/a
Safety & recallsn/a
Repair cost4.3
Parts & repairability4.8
Maintenance & durability7.7
Documentation & support6.8
Independent · Verified · Never for sale
Every figure on this Ford Explorer (1991–2024) page is aggregated and cross-checked against more than 6.6 million real workshop operations, NHTSA records and OEM technical sources — and updated continuously. No invented estimates.
The Ford Explorer (1991–2024) uses Motorcraft 0W-20 Full Synthetic engine oil. Its battery is group H8 (BCI), rated at 760A cold-cranking amps. It is powered by a 3.0L V6 EcoBoost engine. Its OEM tyre size is 215/55 R16. Use the sections below for verified fluids, battery, OEM tyres, the maintenance schedule, recommended parts and the most commonly reported OBD2 fault codes for this vehicle.
Common problems
Common repairs
Fluids & lubricants
Battery
Fault codes (OBD2)
Dashboard lights
Parts comparator
Accessories & tools
Tyres
Recalls & TSB
Complaints
Workshops nearby
COMMON PROBLEMS
Engine overheatingFREQUENT
Engine temperature over limits — check coolant level, thermostat and radiator.
Related codes: P0217
Oil pressure sensor: low signalFREQUENT
ECU detects insufficient oil pressure — check oil level and sensor.
Related codes: P0522
Insufficient oil pressureFREQUENT
Oil pressure below critical threshold — stop the engine and check immediately.
Related codes: P0524
Engine control module (PCM) faultFREQUENT
Faulty ECU processor — requires specialist workshop diagnosis.
Related codes: P0606
Throttle actuatorFREQUENT
Throttle actuator motor circuit open — loss of throttle response.
Related codes: P2100
COMMON REPAIRS
Front brake pads
Difficulty: Easy
0.8h
€56 – €72
Rear brake pads
Difficulty: Easy
0.9h
€63 – €81
Engine oil change
Difficulty: Easy
0.3h
€21 – €27
ABS Module
Difficulty: Hard
2.3h
€161 – €206
AVERAGE INDICATIVE COSTS
Prices may vary by area and workshop.
Full service
€ 120 – € 200
Full brake service
€ 180 – € 300
Spark plug replacement
€ 80 – € 140
Electronic diagnosis
€ 40 – € 70
OFFICIAL LABOUR TIMES (OLP)
Standard labour hours from a database of 6.6M+ real shop operations, with an indicative labour-cost estimate for your country.
Brakes8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| ABS Module | 2.3h | € 103–€ 172 |
| ABS Pump | 2.9h | € 130–€ 217 |
| ABS Tone Ring | 1.7h | € 76–€ 127 |
| ABS Wheel Speed Sensor - Front | 0.9h | € 40–€ 67 |
| ABS Wheel Speed Sensor - Rear | 0.9h | € 40–€ 67 |
| Brake Bleed - All Four | 1.1h | € 49–€ 82 |
| Brake Booster | 2.9h | € 130–€ 217 |
| Brake Booster Check Valve | 0.3h | € 13–€ 22 |
Cooling8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Coolant Bypass Pipe | 1.7h | € 76–€ 127 |
| Coolant Flush | 1.1h | € 49–€ 82 |
| Coolant Reservoir | 0.6h | € 27–€ 45 |
| Coolant Temperature Sensor | 0.6h | € 27–€ 45 |
| Cooling Fan Assembly | 1.1h | € 49–€ 82 |
| Cooling Fan Clutch | 1.1h | € 49–€ 82 |
| Cooling Fan Motor | 1.7h | € 76–€ 127 |
| Cooling Fan Relay | 0.3h | € 13–€ 22 |
Electrical8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Airbag - Driver | 1.1h | € 49–€ 82 |
| Airbag - Passenger | 1.7h | € 76–€ 127 |
| Airbag - Side | 2.3h | € 103–€ 172 |
| Airbag Module/Computer | 1.1h | € 49–€ 82 |
| Alternator | 1.7h | € 76–€ 127 |
| Alternator Belt | 0.6h | € 27–€ 45 |
| Amplifier | 1.7h | € 76–€ 127 |
| Antenna | 0.6h | € 27–€ 45 |
Engine8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Boost Pressure Sensor | 0.6h | € 27–€ 45 |
| Camshaft Position Sensor | 1.1h | € 49–€ 82 |
| Camshaft R&R | 9.2h | € 413–€ 690 |
| Connecting Rod Bearings | 17.2h | € 774–€ 1290 |
| Crankshaft Position Sensor | 1.1h | € 49–€ 82 |
| Crankshaft R&R | 23.0h | € 1035–€ 1725 |
| Cylinder Head R&R | 6.9h | € 310–€ 517 |
| Cylinder Head Resurface | 9.2h | € 413–€ 690 |
Exhaust8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Air Injection Check Valve | 0.9h | € 40–€ 67 |
| Catalytic Converter - California | 1.7h | € 76–€ 127 |
| Catalytic Converter - Direct Fit | 1.7h | € 76–€ 127 |
| Catalytic Converter - Universal | 2.3h | € 103–€ 172 |
| Downpipe | 2.3h | € 103–€ 172 |
| EGR Cooler | 3.4h | € 153–€ 255 |
| EGR Tube | 1.7h | € 76–€ 127 |
| EGR Valve | 1.1h | € 49–€ 82 |
Fuel system8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Charcoal Canister | 1.1h | € 49–€ 82 |
| EVAP Purge Valve | 0.9h | € 40–€ 67 |
| EVAP Vent Valve | 0.9h | € 40–€ 67 |
| Fuel Cap | 0.1h | € 4–€ 7 |
| Fuel Filler Neck | 1.7h | € 76–€ 127 |
| Fuel Filter | 0.6h | € 27–€ 45 |
| Fuel Filter - In-Tank | 2.3h | € 103–€ 172 |
| Fuel Injector - Single | 1.1h | € 49–€ 82 |
HVAC8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| AC Accumulator | 1.7h | € 76–€ 127 |
| AC Clutch Coil | 1.7h | € 76–€ 127 |
| AC Compressor | 2.9h | € 130–€ 217 |
| AC Compressor Clutch | 2.3h | € 103–€ 172 |
| AC Compressor Oil Add | 0.6h | € 27–€ 45 |
| AC Condenser | 2.9h | € 130–€ 217 |
| AC Evaporator | 6.9h | € 310–€ 517 |
| AC Expansion Valve (TXV) | 4.6h | € 206–€ 345 |
Steering8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Center Link/Drag Link | 1.7h | € 76–€ 127 |
| Electric Power Steering Module | 1.7h | € 76–€ 127 |
| Electric Power Steering Motor | 2.9h | € 130–€ 217 |
| Idler Arm | 1.1h | € 49–€ 82 |
| Pitman Arm | 1.4h | € 62–€ 105 |
| Power Steering Fluid Flush | 0.6h | € 27–€ 45 |
| Power Steering Gear Box | 4.0h | € 180–€ 300 |
| Power Steering Hose - High Pressure | 1.1h | € 49–€ 82 |
Suspension8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Air Line | 1.1h | € 49–€ 82 |
| Air Spring/Air Bag | 1.7h | € 76–€ 127 |
| Air Suspension Compressor | 1.7h | € 76–€ 127 |
| Air Suspension Height Sensor | 1.1h | € 49–€ 82 |
| Air Suspension Valve Block | 2.3h | € 103–€ 172 |
| Ball Joint - Lower | 2.1h | € 94–€ 157 |
| Ball Joint - Upper | 1.7h | € 76–€ 127 |
| Ball Joints - Upper and Lower | 3.4h | € 153–€ 255 |
Transmission8 operations
| Operation | Labour hours (OLP) | Est. labour cost |
|---|---|---|
| Kickdown Cable | 0.9h | € 40–€ 67 |
| Neutral Safety Switch | 1.1h | € 49–€ 82 |
| Overdrive Solenoid | 2.3h | € 103–€ 172 |
| Shift Cable | 1.7h | € 76–€ 127 |
| Shift Linkage | 1.1h | € 49–€ 82 |
| Shift Solenoid - Single | 4.1h | € 184–€ 307 |
| Shift Solenoids - All | 9.0h | € 405–€ 675 |
| Torque Converter | 6.9h | € 310–€ 517 |
WORKSHOP LABOUR RATES BY COUNTRY
Average independent-workshop hourly labour rates, to estimate repair costs in your country.
🇩🇪Germany€95/h
🇪🇸Spain€55/h
🇫🇷France€75/h
🇮🇹Italy€45/h
🇬🇧UK£80/h
🇺🇸USA$120/h
Reference rate
€45/h
Source: Eurostat 2024
📋 RECALLS & TSB (60)
NHTSA 13V227000
Fuel System, Gasoline
Date: 31/05/2013
Ford is recalling certain model year 2013 Explorer, Taurus, Flex, Fusion, Police Interceptor Sedan and Police Interceptor Utility vehicles; and certain model year 2013 Lincoln MKS, MKT, and MKZ vehicles. In the affected vehicles, the fuel delivery module may develop a crack, all…
NHTSA 16V183000
Engine And Engine Cooling › Engine
Date: 31/03/2016
Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI eng…
NHTSA 95I007000
Structure › Body › Hatchback/Liftgate › Support Device/Strut
Date: 31/01/1996
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH FEDERAL REGULATION 573. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. THE CAMPAIGN WILL REINFORCE THE BRACKET ATTACHMENTS OF THE REAR LIFTGATE GAS ASSIST…
NHTSA 19V687000
Electrical System › Wiring
Date: 30/09/2019
Ford Motor Company (Ford) is recalling certain 2020 Ford Explorer vehicles equipped with 2.3L or 3.3L engines. The wiring harness may not have been properly secured and may contact the air conditioner compressor (A/C) pulley, potentially damaging the harness or the A/C belt.
NHTSA 97V074000
Vehicle Speed Control
Date: 30/04/1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 5.0L ENGINES ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE STATES OF ALASKA, IDAHO, IOWA, MAINE, MICHIGAN (UPPER PENINSULA ONLY), MINNESOTA, MONTANA, NEBRASKA, NEW HAMPSHIRE, NEW YORK, NORTH DAKOTA, SOUTH DAKOT…
NHTSA 99V062001
Vehicle Speed Control
Date: 30/03/1999
VEHICLE DESCRIPTION: CERTAIN 1997-1999 RHD EXPLORER EQUIPPED WITH 4.0L OHV/SOHC ENGINES AND CRUISE CONTROL BUILT FROM MAY 29, 1996 THROUGH MARCH 4, 1999; 1998-1999 EXPLORER/MOUNTAINEERS EQUIPPED WITH 4.0L OHV/SOHC OR 5.0L ENGINES OR 1998-1999 RANGERS EQUIPPED WITH 2.5L, 3.0L FFV…
NHTSA 17V767000
Seats
Date: 29/11/2017
Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.
NHTSA 96V161000
Equipment › Other › Labels
Date: 29/08/1996
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
NHTSA 99V164000
Latches/Locks/Linkages › Hood › Latch
Date: 29/06/1999
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE SECONDARY HOOD LATCH MAY CORRODE AT THE LATCH PIVOT AND STICK IN THE OPEN POSITION.
NHTSA 14V286000
Steering › Electric Power Assist System
Date: 29/05/2014
Ford Motor Company (Ford) is recalling certain model year 2011-2013 Ford Explorer vehicles manufactured May 17, 2010, through February 28, 2012. The affected vehicles may experience an intermittent connection in the electric power steering gear, which can cause a loss of the mot…
NHTSA 00V402000
Suspension
Date: 28/11/2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. UNDER CERTAIN CONDITIONS, A FRONT SWAY BAR LINK CAN FRACTURE.
NHTSA 00V395000
Power Train › Automatic Transmission › Control Module (Tcm/Pcm/Tecm)
Date: 28/11/2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH THE 3.27 OR 3.55 AXLE RATION. THE SUBJECT VEHICLES HAVE A POWERTRAIN CONTROL MODULE THAT COULD ALLOW THE VEHICLE TO EXCEED THE DESIGN INTENT TOP SPEED. AT THESE EXTREME SPEEDS, THE VEHICLE COULD BE CAPABLE OF EXCEEDING…
NHTSA 15V605000
Fuel System, Gasoline › Storage › Tank Assembly › Mounting
Date: 28/09/2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank str…
NHTSA 19V633000
Seats › Front Assembly › Recliner
Date: 28/08/2019
Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 and 2019-2020 F-250, F-350, F-450, and F-550 Super Duty pickup trucks, and 2018-2019 Ford Explorer, 2019-2020 Expedition, and 2020 Escape vehicles equipped with driver and/or passenger's manual front seat back recline…
NHTSA 17E048000
Wheels › Hub
Date: 28/08/2017
Ford Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feat…
NHTSA 17V530000
Steering
Date: 28/08/2017
Ford Motor Company (Ford) is recalling certain 2017 Explorer, Taurus and Police Interceptor Utility and Sedan vehicles. The steering gear heat shield fasteners may corrode, allowing the heat shield to detach.
NHTSA 16V475000
Seats › Front Assembly › Recliner
Date: 28/06/2016
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numb…
NHTSA 23V305000
Back Over Prevention › Display Function
Date: 28/04/2023
Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer Police Interceptor Utility vehicles equipped with a 12.1-inch Integrated Computer Screen (ICS). When the Display On/Off Button is used to turn the display to "Off" prior to placing the vehicle in reverse, the back…
NHTSA 00V422000
Vehicle Speed Control
Date: 27/12/2000
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH 4.0L SOHC ENGINES AND STILL RETAIN THE ORIGINAL THROTTLE BODY (PART NUMBERS 97JF-9E926AB OR 97JF-9E926-AC). SOME OF THE ORIGINAL THROTTLE BODIES INSTALLED ALLOWED A GAP BETWEEN THE PLATE AND BORE TO BE BUILT TOO NARROW…
NHTSA 25V442000
Back Over Prevention › Software
Date: 27/06/2025
Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020-2021 EcoSport, Expedition, Navigator, 2020-2022 Escape, F-250 SD, Corsair, 2020-2023 Aviator, Transit, 2020-2…
NHTSA 13V109000
Fuel System, Gasoline › Storage › Tank Assembly
Date: 27/03/2013
Ford is recalling certain model year 2012 Taurus, Lincoln MKS, and model year 2013 Explorer vehicles manufactured July 19, 2011, through March 15, 2012. In the affected vehicles, the fuel tanks may have a marginally sealed seam in the side of the tank. As a result, the fuel tan…
NHTSA 07V453000
Power Train › Automatic Transmission › Cooling Unit And Lines
Date: 26/09/2007
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH THE 4.6L ENGINE AND 6R TRANSMISSION, THE BOLT SECURING THE TRANSMISSION OIL COOLER LINE FITTINGS AT THE TRANSMISSION MAY NOT HAVE BEEN SUFFICIENTLY TORQUED DURING VEHICLE ASSEMBLY. AS A RESULT, THE BOLT MAY LOOSEN AND THE TRANSMISS…
NHTSA 13V270000
Latches/Locks/Linkages
Date: 26/06/2013
Ford Motor Company (Ford) is recalling certain model year 2013 Ford Explorer, Taurus, and Lincoln MKS vehicles manufactured November 29, 2012, through December 12, 2012. In the affected vehicles, with sufficient door openings and closings, the child safety locks may change from …
NHTSA 16V245000
Suspension › Rear
Date: 26/04/2016
Ford Motor Company (Ford) is recalling certain model year 2014-2015 Ford Explorer vehicles manufactured January 17, 2014 to May 31, 2014. The affected vehicles may have improperly welded rear suspension toe links that may fracture.
NHTSA 23V597000
Engine And Engine Cooling › Engine › Gasoline › Turbo/Supercharger
Date: 25/08/2023
Ford Motor Company (Ford) is recalling certain 2023 Explorer vehicles equipped with 2.3L GTDI engines. The turbocharger oil supply line may be damaged, which can result in an oil leak inside the engine compartment.
NHTSA 95V164001
Structure › Body › Hatchback/Liftgate › Support Device/Strut
Date: 25/08/1995
THE HYDRAULIC LIFT CYLINDERS ARE ATTACHED TO BRACKETS THAT ARE WELDED TO THE LIFTGATE. THE BRACKET WELDS CAN FRACTURE.
NHTSA 07V181000
Steering
Date: 25/04/2007
ON CERTAIN SPORT UTILITY VEHICLES, THE TWO BOLTS THAT ATTACH THE STEERING GEAR ASSEMBLY TO THE FRAME MAY HAVE BEEN OVER-TIGHTENED. THIS CONDITION COULD RESULT IN ONE OR BOTH OF THE BOLTS FRACTURING, CAUSING THE STEERING GEAR TO BECOME LOOSE.
NHTSA R/2006/147
Speed Control Deactivation Switch May Overheat And Catch Fire.
Date: 25-09-2006
It has been identified that the speed control deactivation switch may overheat smoke or burn.
NHTSA 20V730000
Fuel System, Gasoline › Storage
Date: 24/11/2020
Ford Motor Company (Ford) is recalling certain 2020 Explorer vehicles equipped with 2.3L engines and 19 gallon fuel tanks. The fuel tank inlet check valve may not be fully welded to the fuel tank shell.
NHTSA 97V215000
Electrical System › Ignition › Anti-Theft › Control Module
Date: 24/11/1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES, EDDIE BAUER AND LIMITED EDITIONS. THE KEY-IN-IGNITION/DOOR OPEN WARNING CHIME MAY NOT FUNCTION WHEN THE DOOR IS OPENED. THIS DOES NOT FULLY COMPLY WITH FMVSS NO. 114, "THEFT PROTECTION."
NHTSA 15V464000
Parking Brake
Date: 24/07/2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015…
NHTSA 22V454000
Structure › Frame And Members
Date: 24/06/2022
Ford Motor Company (Ford) is recalling certain 2022 Lincoln Aviator and Ford Explorer vehicles. The engine rails may have been improperly heat-treated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 208, "Occupant C…
NHTSA 06E049000
Exterior Lighting
Date: 24/05/2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE …
NHTSA 01V171000
Tires › Sidewall
Date: 24/05/2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
NHTSA 23V199000
Power Train › Automatic Transmission › Control Module (Tcm/Pcm/Tecm)
Date: 24/03/2023
Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with a 2.3L RWD, 3.3L GAS, 3.3L FHEV, or 3.0L ST powertrain. The previous powertrain control module (PCM) update completed under recall 22V-255 did not include the automatic electronic parking br…
NHTSA 15V171000
Structure › Body › Door
Date: 24/03/2015
Ford Motor Company (Ford) is recalling certain model year 2011-2013 Explorer vehicles. In the affected vehicles, the interior door handle return spring may unseat, resulting in interior door handle that does not return to the fully stowed position after actuation.
NHTSA 95E006002
Air Bags › Frontal
Date: 24/02/1995
THE PASSENGER SIDE AIR BAG HAS AN INFLATOR BODY THAT CRACKED DURING FORMING OF THE CURL THAT RETAINS THE IGNITER PLUG IN THE END OF THE INFLATOR. ALSO THE IGNITER END CAP CAN SEPARATE FROM THE INFLATOR.
NHTSA 20V575000
Back Over Prevention › Sensing System › Camera
Date: 23/09/2020
Ford Motor Company (Ford) is recalling certain 2020 Ford F-150, F-250, F-350, F-450, F-550, Explorer, Mustang, Transit, Expedition, Escape, Ranger and Edge, and Lincoln Nautilus and Corsair vehicles. Due to a poor electrical connection, the rearview camera may intermittently dis…
NHTSA 24V635000
Engine And Engine Cooling › Engine › Hard Parts Internal/Mechanical
Date: 23/08/2024
Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure a…
NHTSA 21V652000
Air Bags › Side/Window › Curtain
Date: 23/08/2021
Ford Motor Company (Ford) is recalling certain 2021 Explorer and Lincoln Aviator vehicles. The side air bag attachment weld studs could detach during the deployment of the side air bag, resulting in an improper deployment. As such, these vehicles fail to comply with the require…
NHTSA 25V347000
Structure › Body
Date: 23/05/2025
Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.
NHTSA 06E026000
Exterior Lighting
Date: 23/03/2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108,…
NHTSA 23V022000
Back Over Prevention › Sensing System › Camera
Date: 23/01/2023
Ford Motor Company (Ford) is recalling certain 2020-2023 Explorer, Lincoln Aviator, and 2020-2022 Lincoln Corsair vehicles equipped with a 360-degree camera. The video output may fail, preventing the rearview camera image from displaying.
NHTSA 16V925000
Engine And Engine Cooling › Engine › Gasoline › Turbo/Supercharger
Date: 22/12/2016
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Taurus, 2016-2017 Ford Flex, Lincoln MKT, 2017 Ford Explorer and Ford Explorer Police Interceptor Utility vehicles equipped with 3.5L GTDI engines. Improperly brazed turbocharger oil supply tubes may leak oil on…
NHTSA 21V746000
Suspension › Rear
Date: 22/09/2021
Ford Motor Company (Ford) is recalling certain 2011-2013 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota,
Missouri, New Hampshire…
NHTSA 21V735000
Back Over Prevention › Software
Date: 22/09/2021
Ford Motor Company (Ford) is recalling certain 2020-2021 Explorer, Lincoln Corsair, and Lincoln Aviator vehicles equipped with 360-degree cameras. The video output may fail, preventing the rearview camera image from displaying.
NHTSA 17V332000
Seats › Front Assembly › Recliner
Date: 22/05/2017
Ford Motor Company (Ford) is recalling certain 2017 Ford Explorer, F-150, F-250, F-350, F-450 and F-550 vehicles equipped with a manual driver's seat back recliner mechanism. In the event of a crash, the seat back frame may not restrain the occupant due to having inadequate weld…
NHTSA 01X001000
Tires › Tread/Belt
Date: 22/05/2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY.
EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS …
NHTSA 96V070000
Latches/Locks/Linkages › Doors › Latch
Date: 22/04/1996
WHEN IN THE SECONDARY LATCHED POSITION, THE DRIVER DOOR LATCHES MAY OPEN WHEN SUBJECTED TO TRANSVERSE LOADS LESS THAN THAT SPECIFIED IN FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
NHTSA 20V497000
Air Bags › Critical Fasteners
Date: 21/08/2020
Ford Motor Company (Ford) is recalling certain 2020 Explorer and 2020 Lincoln Aviator vehicles. The side air bag and/or seat back module attachments may not have been properly tightened in the front seat backs.
NHTSA 00T005000
Tires › Tread/Belt
Date: 21/08/2000
TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO…
NHTSA 90V098000
Visibility › Sun/Moon Roof Assembly
Date: 21/05/1990
IF SUNROOF GLASS IS REMOVED AND REINSTALLED BY VEHICLE OPERATOR, HINGE ASSEMBLIES CAN BE ACCIDENTALLY IMPROPERLY MATED.
NHTSA R/2021/177
Vehicles May Have An Issue With The Current Software That Contols The Funtionality Of The Ecall System
Date: 21-05-2021
Vehicles may have an issue with the current software that controls the functionality of the eCall system.
NHTSA 10V161000
Seats › Front Assembly › Recliner
Date: 20/04/2010
FORD IS RECALLING CERTAIN MODEL YEAR 2010 FUSION, EXPLORER, EXPLORER SPORT TRAC, AND MERCURY MILAN AND MOUNTAINEER VEHICLES MANUFACTURED BETWEEN DECEMBER 15, 2009 THROUGH FEBRUARY 3, 2010 EQUIPPED WITH FRONT SEAT MANUAL RECLINERS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREME…
NHTSA 26V101000
Suspension › Rear
Date: 20/02/2026
Ford Motor Company (Ford) is recalling certain 2017-2019 Explorer vehicles. The rear suspension toe links may fracture.
NHTSA 97V137000
Structure › Body › Hatchback/Liftgate › Support Device/Strut
Date: 19/08/1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES. THE LIFTGATE ASSIST GAS CYLINDER BRACKET ON THE RIGHT HAND BODYSIDE OUTER PANEL WAS INCORRECTLY WELDED.
NHTSA 00V168000
Exterior Lighting
Date: 19/06/2000
VEHICLE DESCRIPTION: MINI VANS, LIGHT PICKUP TRUCKS, AND SPORT UTILITY VEHICLES. OFF LEASE CANADIAN VEHICLES EQUIPPED WITH DAYTIME RUNNING LIGHTS WHICH MEET CANADIAN REQUIREMENTS AND NOT THE PHOTOMETRIC REQUIREMENTS OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIP…
NHTSA 98V060000
Fuel System, Gasoline › Delivery › Hoses, Lines/Piping, And Fittings
Date: 19/03/1998
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH 4.0L SINGLE OVERHEAD CAM ENGINES. THE ENGINE FUEL LINES CAN BE DAMAGED IF THE VEHICLE IS JUMP STARTED AND THE GROUND CABLE IS ATTACHED TO THE FUEL LINE BRACKET THAT IS LOCATED NEAR THE BATTERY. SINCE THE BRACK…
NHTSA 24V031000
Structure › Body › Roof And Pillars
Date: 19/01/2024
Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.
NHTSA 97V235001
Structure › Body › Roof And Pillars
Date: 18/12/1997
VEHICLE DESCRIPTION: MULTI-PURPOSE PASSENGER VEHICLES EQUIPPED WITH FACTORY INSTALLED SUNROOF. THE SUNROOF GLASS PANEL ASSEMBLY CAN SEPARATE WHILE THE VEHICLE IS MOVING DUE TO INCORRECT HINGE ENGAGEMENT. THIS WAS CAUSED BY IMPROPER SUNROOF INSTALLATION OF THE GLASS PANEL.
COMMON OBD2 CODES TO CHECK
P0420
P0420
Powertrain
P0171
P0171
Powertrain
P0300
P0300
Powertrain
P0441
EVAP Incorrect Purge Flow
Powertrain
P0128
P0128
Powertrain
P0455
P0455
Powertrain
P0700
P0700
Transmission
P0507
Idle Air Control System RPM Higher Than Expected
Powertrain
P0174
System Too Lean Bank 2
Powertrain
All documented fault codes for this vehicle
The most documented diagnostic codes for this model, by system and severity. Tap a code for the full guide.
P1233
powertrain
HIGHP1651
powertrain
LOWP1650
powertrain
LOWP1641
powertrain
HIGHP1579
powertrain
HIGHP1537
powertrain
LOWP1455
powertrain
MODERATEP1451
powertrain
LOWP1409
powertrain
MODERATEP1383
powertrain
MODERATEP1285
powertrain
HIGHP1270
powertrain
LOWP1237
powertrain
HIGHP1235
powertrain
HIGHP1152
powertrain
MODERATEP1117
powertrain
LOWP1116
powertrain
LOWP1103
powertrain
MODERATEP1783
powertrain
CRITICALP1746
powertrain
HIGH
DASHBOARD WARNING LIGHTS — UNIVERSAL GUIDE
57 warning lights classified by urgency. Appears on your vehicle? Check the urgency level.
Show all dashboard warning lights
🔴 IMMEDIATE STOP — pull over
Oil Pressure WarningEngine
Engine Temperature WarningCooling
Brake System WarningBrakes
Immobilizer / Key FaultSecurity
Low Oil Pressure (Ford)Engine
🟠 WARNING — check soon
Malfunction Indicator Light (MIL) / Check EngineEngine
Diesel Particulate Filter (DPF)Emissions
Battery / Charging SystemElectrical
Low Fuel WarningFuel
ABS WarningBrakes
Brake Pad Wear IndicatorBrakes
Electronic Parking Brake (EPB)Brakes
Power Steering WarningSteering
ESC / Stability Control FaultChassis
Tire Pressure Warning (TPMS)Chassis
Transmission Temperature WarningTransmission
Transmission / Gearbox FaultTransmission
Airbag / SRS WarningActive safety
EGR / Exhaust Gas Recirculation FaultEmissions
Catalytic Converter / Emissions FaultEmissions
AdBlue / DEF Level LowEmissions
Coolant Level LowCooling
Hybrid / EV System WarningHybrid
EV Charge System FaultHybrid
12V Battery (Hybrid/EV Auxiliary)Hybrid
Suspension Fault / Air SuspensionSuspension
CAN Bus / Network Communication FaultNetwork
Water in Fuel FilterFuel
Diesel Injector FaultFuel
Steering Angle Sensor FaultSteering
Turbo / Boost Pressure FaultEngine
Regenerative Braking Fault (Hybrid/EV)Hybrid
🟡 MONITOR
Fuel Cap / Evap SystemEmissions
4WD / AWD SystemDrivetrain
Bulb Failure WarningLighting
Headlight Range / Leveling FaultLighting
Service / Maintenance DueMaintenance
A/C System FaultHvac
Clutch Wear WarningTransmission
Cruise Control / ACC FaultADAS
AdvanceTrac Off (Ford)Chassis
SYNC System Fault (Ford)Electrical
🔵 INFORMATION
Engine Temperature Low (Blue)Cooling
Glow Plug / Diesel PreheatEngine
Traction Control / ESC OffChassis
Seatbelt ReminderActive safety
Rear Fog Light IndicatorLighting
Lane Departure / LDWS WarningADAS
Forward Collision Warning (FCW/AEB)ADAS
Blind Spot Monitor FaultADAS
Rear Parking Sensor / Camera FaultADAS
Windshield Washer Fluid LowMaintenance
Door Open WarningBody
Hood / Trunk Open WarningBody
Gear Shift Indicator (Manual)Transmission
Sport / Performance Mode ActiveTransmission
MyKey Speed Limit (Ford)Electrical
REPORTED COMPLAINTS & PROBLEMS (NHTSA)
35152 owner complaints filed with the U.S. National Highway Traffic Safety Administration (NHTSA) for the Ford Explorer across model years 1991–2024. These are real, verified reports submitted by vehicle owners.
1930 crash reports 864 fires 2505 injuries 225 deaths
Complaints by model year (most reported first)
Model year 20023568
Model year 20162400
Model year 20132211
Model year 19982083
Model year 19971773
Model year 20151721
Model year 20141661
Model year 20171638
Most reported components (all years)
Structure5193
Power Train5188
Steering3964
Tires3751
Unknown Or Other2915
Electrical System2154
Sample reports
Loss of power steering (MY 2011)
On December 26, at approximately 7:08 p.m., I was driving on the Belt Parkway during a snowstorm. I was traveling in the middle lane and began to safely change lanes to the right. During the lane change, the vehicle’s four-wheel-drive sy… (MY 2020)
The contact owns a 2016 Ford Explorer. The contact stated that while the vehicle was parked, the keyless entry pad driver’s side B-pillar detached. The vehicle was taken to a dealer where it was determined that the driver’s side B-pillar… (MY 2016)
The contact owns a 2016 Ford Explorer. The contact stated while driving at an undisclosed speed, the driver's side windshield trim detached and flew off the vehicle. The contact stated that due to the failure, there was a gap at the base… (MY 2016)
Source: NHTSA complaints database (U.S. data.gov). Figures cover production years 1991–2024.
Frequently Asked Questions
Does the Ford Explorer have any safety recalls?
Yes — 130 official NHTSA recall campaign(s) affect this model, mainly: TIRES:TREAD/BELT, STRUCTURE:BODY:BUMPERS, FUEL SYSTEM. Check the recalls section for your exact year/VIN.
What does fault code P0300 mean on the Ford Explorer?
Random/Multiple Cylinder Misfire Detected This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.
What does fault code P0128 mean on the Ford Explorer?
Coolant temperature below thermostat regulating temperature — thermostat stuck open or faulty This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.
What does fault code P0011 mean on the Ford Explorer?
A Camshaft Position Timing Over-Advanced or System Performance (Bank 1) This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.
Are engine problems common on the Ford Explorer?
Yes — 351 of 4000 real owner reports filed with NHTSA mention the engine. One owner reported: “TL*THE CONTACT OWNS A 1991 FORD EXPLORER. WHILE DRIVING 5 MPH ON A DRIVEWAY INCLINE, THE ENGINE IDLED EXCESSIVELY HIGH AND THE VEHICLE STALLED UNEXPECTEDLY. THE ENGINE RESTARTED AND RESUMED NORMAL O…” See the owner-reported complaints section below for more.
Are steering problems common on the Ford Explorer?
Yes — 420 of 4000 real owner reports filed with NHTSA mention the steering. One owner reported: “AFTER PURCHASING THIS FORD EXPLORER I CHECK ALL FLUIDS AND ADDED AND CHANGED AS NESSASARY ABOUT 2 WEEKS AFTER I PURCHASED IT MY STEPSON AND MY WIFE AND LARGE DOG WENT ON A LITTLE TRIP TO CHECK OUT THI…” See the owner-reported complaints section below for more.
Are brakes problems common on the Ford Explorer?
Yes — 753 of 4000 real owner reports filed with NHTSA mention the brakes. One owner reported: “The component that malfunctioned was the abs sensor. It is not available for inspection. I was driving going around 45 in traffic and the drivers side rear brake locked up and spun me out of control a…” See the owner-reported complaints section below for more.
What tyres does the Ford Explorer (1991–2024) use?
The original OEM tyre size for the Ford Explorer (1991–2024) is 215/55 R16. Compatible alternative sizes: ["245/45R19"]. See the Tyres section on this page to compare offers from the main suppliers.
What is the right battery for the Ford Explorer (1991–2024)?
The battery specified for the Ford Explorer (1991–2024) is group H8 (BCI), with a cold cranking rating of 900A. See the Battery section on this page for the main cross-references between brands.
What engine oil should I use on the Ford Explorer (1991–2024)?
The engine oil specification for the Ford Explorer (1991–2024) is Motorcraft 0W-20 Full Synthetic. Always use the viscosity grade approved by the manufacturer: a different oil can reduce engine protection and void the warranty. Check the change interval in the Maintenance section.
Which OBD2 fault codes are commonly documented for the Ford Explorer (1991–2024)?
Commonly documented OBD2 codes across many vehicles include: P0420, P0300, P0171. Find the full description, likely causes and estimated repair costs in the OBD2 Codes section on this page.
How often should the Ford Explorer (1991–2024) be serviced?
Routine maintenance for the Ford Explorer (1991–2024) typically includes an oil change every 6,000–9,000 miles (10,000–15,000 km), an air filter every 12,000–18,000 miles (20,000–30,000 km) and a brake inspection every 12,000 miles (20,000 km). Check the full plan with specific intervals in the Scheduled Maintenance section on this page.
Bookmark this page to consult it at the workshop or when buying parts. TroubleAtlas updates its technical data continuously — check back for new information on the Ford Explorer (1991–2024).