Chevrolet Volt (2011–2019) — Maintenance, Battery & Fault Code | TroubleAtlas

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Chevrolet Volt (2011–2019)
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CHEVROLET VOLT (2011–2019): Technical Data, DTC & Service Schedule

Built 2011–2019 · all production years covered on this single page

1.5L I4 Range Extender • Gasoline

Chevrolet Volt (2011–2019)

© Wikimedia Commons CC BY-SA

5 Common problems View details →
29 OBD2 codes View details →
8 Recalls / TSB View details →
TroubleAtlas Score
An independent value score for the Chevrolet Volt (2011–2019) — reliability, safety, cost, parts, upkeep and documentation. Owing nothing to the manufacturer.
Scorecard · each voice 0–10
Reliability
n/a
Safety & recalls
n/a
Repair cost
6.2
Parts & repairability
5.8
Maintenance & durability
n/a
Documentation & support
9.5
★ How we calculate this → Methodology
TROUBLEATLAS · SCOREINDEPENDENT · VERIFIED★★TA7.2/10
Independent · Verified · Never for sale

Every figure on this Chevrolet Volt (2011–2019) page is aggregated and cross-checked against more than 6.6 million real workshop operations, NHTSA records and OEM technical sources — and updated continuously. No invented estimates.

The Chevrolet Volt (2011–2019) uses ACDelco dexos1 0W-20 engine oil. Its battery is group 47 (BCI), rated at 500A cold-cranking amps. It is powered by a 1.5L I4 Range Extender engine. Its OEM tyre size is 215/55 R16. Use the sections below for verified fluids, battery, OEM tyres, the maintenance schedule, recommended parts and the most commonly reported OBD2 fault codes for this vehicle.

⚠️ COMMON PROBLEMS
Engine overheatingFREQUENT

Engine temperature over limits — check coolant level, thermostat and radiator.

Related codes: P0217

Oil pressure sensor: low signalFREQUENT

ECU detects insufficient oil pressure — check oil level and sensor.

Related codes: P0522

Insufficient oil pressureFREQUENT

Oil pressure below critical threshold — stop the engine and check immediately.

Related codes: P0524

Engine control module (PCM) faultFREQUENT

Faulty ECU processor — requires specialist workshop diagnosis.

Related codes: P0606

Throttle actuatorFREQUENT

Throttle actuator motor circuit open — loss of throttle response.

Related codes: P2100

🔧 COMMON REPAIRS
🔧
Front brake pads
Difficulty: Easy
0.8h
€56 – €72
🔧
Rear brake pads
Difficulty: Easy
0.9h
€63 – €81
🛢
Engine oil change
Difficulty: Easy
0.3h
€21 – €27
🔧
ABS Module
Difficulty: Medium
2.0h
€140 – €180
💰 AVERAGE INDICATIVE COSTS

Prices may vary by area and workshop.

🔧
Full service
€ 120 – € 200
🛑
Full brake service
€ 180 – € 300
⚡
Spark plug replacement
€ 80 – € 140
📊
Electronic diagnosis
€ 40 – € 70
⏱️ OFFICIAL LABOUR TIMES (OLP)

Standard labour hours from a database of 6.6M+ real shop operations, with an indicative labour-cost estimate for your country.

Brakes8 operations
OperationLabour hours (OLP)Est. labour cost
ABS Module2.0h€ 90–€ 150
ABS Pump2.5h€ 112–€ 187
ABS Tone Ring1.5h€ 67–€ 112
ABS Wheel Speed Sensor - Front0.8h€ 36–€ 60
ABS Wheel Speed Sensor - Rear0.8h€ 36–€ 60
Brake Bleed - All Four1.0h€ 45–€ 75
Brake Booster2.5h€ 112–€ 187
Brake Booster Check Valve0.3h€ 13–€ 22
Cooling8 operations
OperationLabour hours (OLP)Est. labour cost
Coolant Bypass Pipe1.5h€ 67–€ 112
Coolant Flush1.0h€ 45–€ 75
Coolant Reservoir0.5h€ 22–€ 37
Coolant Temperature Sensor0.5h€ 22–€ 37
Cooling Fan Assembly1.0h€ 45–€ 75
Cooling Fan Motor1.5h€ 67–€ 112
Cooling Fan Relay0.3h€ 13–€ 22
Engine Oil Cooler2.0h€ 90–€ 150
Electrical8 operations
OperationLabour hours (OLP)Est. labour cost
Airbag - Driver1.0h€ 45–€ 75
Airbag - Passenger1.5h€ 67–€ 112
Airbag - Side2.0h€ 90–€ 150
Airbag Module/Computer1.0h€ 45–€ 75
Alternator1.5h€ 67–€ 112
Alternator Belt0.5h€ 22–€ 37
Amplifier1.5h€ 67–€ 112
Antenna0.5h€ 22–€ 37
Engine8 operations
OperationLabour hours (OLP)Est. labour cost
Camshaft Position Sensor1.0h€ 45–€ 75
Camshaft R&R8.0h€ 360–€ 600
Connecting Rod Bearings15.0h€ 675–€ 1125
Crankshaft Position Sensor1.0h€ 45–€ 75
Crankshaft R&R20.0h€ 900–€ 1500
Cylinder Head R&R6.0h€ 270–€ 450
Cylinder Head Resurface8.0h€ 360–€ 600
Engine Mount - Front1.5h€ 67–€ 112
Exhaust8 operations
OperationLabour hours (OLP)Est. labour cost
Air Injection Check Valve0.8h€ 36–€ 60
Catalytic Converter - California1.5h€ 67–€ 112
Catalytic Converter - Direct Fit1.5h€ 67–€ 112
Catalytic Converter - Universal2.0h€ 90–€ 150
Downpipe2.0h€ 90–€ 150
EGR Cooler3.0h€ 135–€ 225
EGR Tube1.5h€ 67–€ 112
EGR Valve1.0h€ 45–€ 75
Fuel system8 operations
OperationLabour hours (OLP)Est. labour cost
Charcoal Canister1.0h€ 45–€ 75
EVAP Purge Valve0.8h€ 36–€ 60
EVAP Vent Valve0.8h€ 36–€ 60
Fuel Cap0.1h€ 4–€ 7
Fuel Filler Neck1.5h€ 67–€ 112
Fuel Filter0.5h€ 22–€ 37
Fuel Filter - In-Tank2.0h€ 90–€ 150
Fuel Injector - Single1.0h€ 45–€ 75
HVAC8 operations
OperationLabour hours (OLP)Est. labour cost
AC Accumulator1.5h€ 67–€ 112
AC Clutch Coil1.5h€ 67–€ 112
AC Compressor2.5h€ 112–€ 187
AC Compressor Clutch2.0h€ 90–€ 150
AC Compressor Oil Add0.5h€ 22–€ 37
AC Condenser2.5h€ 112–€ 187
AC Evaporator6.0h€ 270–€ 450
AC Expansion Valve (TXV)4.0h€ 180–€ 300
Steering8 operations
OperationLabour hours (OLP)Est. labour cost
Center Link/Drag Link1.5h€ 67–€ 112
Electric Power Steering Module1.5h€ 67–€ 112
Electric Power Steering Motor2.5h€ 112–€ 187
Idler Arm1.0h€ 45–€ 75
Pitman Arm1.2h€ 54–€ 90
Power Steering Fluid Flush0.5h€ 22–€ 37
Power Steering Gear Box3.5h€ 157–€ 262
Power Steering Hose - High Pressure1.0h€ 45–€ 75
Suspension8 operations
OperationLabour hours (OLP)Est. labour cost
Air Line1.0h€ 45–€ 75
Air Spring/Air Bag1.5h€ 67–€ 112
Air Suspension Compressor1.5h€ 67–€ 112
Air Suspension Height Sensor1.0h€ 45–€ 75
Air Suspension Valve Block2.0h€ 90–€ 150
Ball Joint - Lower1.8h€ 81–€ 135
Ball Joint - Upper1.5h€ 67–€ 112
Ball Joints - Upper and Lower3.0h€ 135–€ 225
Transmission8 operations
OperationLabour hours (OLP)Est. labour cost
Kickdown Cable0.8h€ 36–€ 60
Neutral Safety Switch1.0h€ 45–€ 75
Overdrive Solenoid2.0h€ 90–€ 150
Shift Cable1.5h€ 67–€ 112
Shift Linkage1.0h€ 45–€ 75
Shift Solenoid - Single3.6h€ 162–€ 270
Shift Solenoids - All7.8h€ 351–€ 585
Torque Converter6.0h€ 270–€ 450
💵 WORKSHOP LABOUR RATES BY COUNTRY

Average independent-workshop hourly labour rates, to estimate repair costs in your country.

🇩🇪Germany€95/h
🇪🇸Spain€55/h
🇫🇷France€75/h
🇮🇹Italy€45/h
🇬🇧UK£80/h
🇺🇸USA$120/h
Reference rate
€45/h
Source: Eurostat 2024
💧 FLUIDS & LUBRICANTS
Engine oil
Engine oil
ACDelco dexos1 0W-20
With filter change
3.8 L
Coolant
Coolant
ACDelco DEX-COOL (Orange)
Use pre-mixed or mix 50/50 with distilled water
5.7 L
Brake fluid
Brake fluid
ACDelco DOT 4 Brake Fluid
Replace when moisture content exceeds 3% or every 2-3 years
Transmission fluid
ACDelco Dexron VI ATF
10.9 L
Power steering fluid
Electric Power Steering (No Fluid)
Electric power steering - no fluid required
Washer fluid
Windshield Washer Fluid
Refill as needed. Use winter-rated in cold climates.
3.3 L
📋 RECALLS & TSB (8)
NHTSA 18V576000
Service Brakes, Hydraulic › Foundation Components › Disc › Caliper
Date: 30/08/2018
General Motors LLC (GM) is recalling certain 2018-2019 Chevrolet Equinox, Impala, Cruze, Volt and Bolt EV vehicles, GMC Terrain vehicles, Buick Lacrosse and Regal vehicles, Cadillac XTS and XTS Professional vehicles and 2018 Chevrolet Malibu vehicles. The rear brake caliper pisto…
NHTSA 23V516000
Air Bags › Frontal › Driver Side › Inflator Module
Date: 27/07/2023
General Motors, LLC (GM) is recalling certain 2013 Buick Verano, Chevrolet Camero, Sonic, and Volt vehicles. The driver-side air bag inflator may explode during deployment due to a manufacturing defect.
NHTSA 13V271000
Electronic Stability Control (Esc)
Date: 27/06/2013
General Motors (GM) is recalling certain model year 2012 Chevrolet Volt vehicles manufactured March 1, 2012, through April 17, 2012. Due to a brake pressure modulator valve problem, the vehicles do not relieve brake pressure from the front brakes during an anti-lock brake system…
NHTSA 18V673000
Seat Belts › Rear/Other
Date: 26/09/2018
General Motors LLC (GM) is recalling certain 2018-2019 Cadillac CT6, Escalade ESV, Chevrolet Suburban, Volt, and GMC Yukon XL vehicles. Certain second-row or third-row rear seatbelts retractor assemblies may not automatically lock when the seatbelt is fully pulled out of the ret…
NHTSA 18V397000
Hybrid Propulsion System
Date: 14/06/2018
General Motors LLC (GM) is recalling certain 2013 Chevrolet Volt vehicles. An update to the Hybrid Powertrain Control Module 2 (HPCM2) may have disabled the cell balancing function causing a low-voltage condition.
NHTSA 15V145000
Electrical System › Ignition
Date: 13/03/2015
General Motors LLC (GM) is recalling certain model year 2011-2013 Volt vehicles manufactured August 25, 2010, to June 26, 2013. If the driver exits the vehicle without turning off the electrical system, the battery may drain low enough that the gasoline engine will automatically…
NHTSA 15V442000
Steering
Date: 10/07/2015
General Motors LLC (GM) is recalling certain model year 2014-2015 Chevrolet Cruze vehicles manufactured November 8, 2013, to March 12, 2015, and 2015 Chevrolet Volt vehicles manufactured April 11, 2014. In the affected vehicles, the inner tie rod may not be tightened to specific…
NHTSA 17V621000
Air Bags › Frontal
Date: 05/10/2017
General Motors LLC (GM) is recalling certain 2015-2016 GMC Canyon and Chevrolet Colorado, and 2016 Chevrolet Volt vehicles. The driver's frontal air bag may improperly inflate during second-stage deployment in the event of a high speed crash.
🔴 DASHBOARD WARNING LIGHTS — UNIVERSAL GUIDE

53 warning lights classified by urgency. Appears on your vehicle? Check the urgency level.

Show all dashboard warning lights
🔴 IMMEDIATE STOP — pull over
Oil Pressure WarningEngine
Engine Temperature WarningCooling
!BRAKE
Brake System WarningBrakes
K
Immobilizer / Key FaultSecurity
🟠 WARNING — check soon
Malfunction Indicator Light (MIL) / Check EngineEngine
Diesel Particulate Filter (DPF)Emissions
+−
Battery / Charging SystemElectrical
Low Fuel WarningFuel
!BRAKE
ABS WarningBrakes
!BRAKE
Brake Pad Wear IndicatorBrakes
!BRAKE
Electronic Parking Brake (EPB)Brakes
!
Power Steering WarningSteering
ESC / Stability Control FaultChassis
Tire Pressure Warning (TPMS)Chassis
Transmission Temperature WarningTransmission
Transmission / Gearbox FaultTransmission
Airbag / SRS WarningActive safety
EGR / Exhaust Gas Recirculation FaultEmissions
Catalytic Converter / Emissions FaultEmissions
AdBlue / DEF Level LowEmissions
Coolant Level LowCooling
Hybrid / EV System WarningHybrid
EV Charge System FaultHybrid
12V Battery (Hybrid/EV Auxiliary)Hybrid
S
Suspension Fault / Air SuspensionSuspension
N
CAN Bus / Network Communication FaultNetwork
Water in Fuel FilterFuel
Diesel Injector FaultFuel
!
Steering Angle Sensor FaultSteering
Turbo / Boost Pressure FaultEngine
Regenerative Braking Fault (Hybrid/EV)Hybrid
🟡 MONITOR
Fuel Cap / Evap SystemEmissions
?
4WD / AWD SystemDrivetrain
L
Bulb Failure WarningLighting
L
Headlight Range / Leveling FaultLighting
Service / Maintenance DueMaintenance
AC
A/C System FaultHvac
Clutch Wear WarningTransmission
A
Cruise Control / ACC FaultADAS
🔵 INFORMATION
Engine Temperature Low (Blue)Cooling
Glow Plug / Diesel PreheatEngine
Traction Control / ESC OffChassis
Seatbelt ReminderActive safety
L
Rear Fog Light IndicatorLighting
A
Lane Departure / LDWS WarningADAS
A
Forward Collision Warning (FCW/AEB)ADAS
A
Blind Spot Monitor FaultADAS
A
Rear Parking Sensor / Camera FaultADAS
Windshield Washer Fluid LowMaintenance
!
Door Open WarningBody
!
Hood / Trunk Open WarningBody
Gear Shift Indicator (Manual)Transmission
Sport / Performance Mode ActiveTransmission
📢 REPORTED COMPLAINTS & PROBLEMS (NHTSA)

1837 owner complaints filed with the U.S. National Highway Traffic Safety Administration (NHTSA) for the Chevrolet Volt across model years 2011–2019. These are real, verified reports submitted by vehicle owners.

39 crash reports 16 fires 37 injuries
Complaints by model year (most reported first)
Model year 2017688
Model year 2013308
Model year 2012243
Model year 2018212
Model year 2016167
Model year 201493
Model year 201149
Model year 201543
Most reported components (all years)
Electrical System633
Fuel/Propulsion System424
Power Train388
Engine319
Air Bags308
Unknown Or Other208
Sample reports
I bought my car and I had no idea about a known issue that this car has. Unsuspecting and trusting, I noticed my car had a reduced propulsion and it would like lose power and just slowly jerk and then really drastically reduce speed with… (MY 2014)
Initially was receiving intermittent “Recieved Propulsion Power” warning and no check engine light. Did it about every 2 weeks but became worse. Received Reduced Propulsion power warning on a road trip from East TN to Charlotte then sh… (MY 2018)
"SERVICE AIRBAG" WARNING ON 2015 VOLT, WHICH APPARENTLY IS A WELL-KNOWN ISSUE FOR WHICH GENERAL MOTORS REFUSES TO TAKE ANY RESPONSIBILITY. AIRBAGS SHOULD NOT BE A CONCERN ON CAR--EVER. THEY WANT OVER $800 FOR THE REPAIR WHEN IT IS CLEAR… (MY 2015)
THE VEHICLE WILL NOT TURN OFF AFTER BEING PUT IN PARK. SHIFTING TO PARK SHOULD ALLOW THE VEHICLE TO BE TURNED OFF WITH THE START/STOP BUTTON. IT WILL NOT TURN OFF IN THE PARK POSITION. (MY 2017)

Source: NHTSA complaints database (U.S. data.gov). Figures cover production years 2011–2019.

Frequently Asked Questions

Does the Chevrolet Volt have any safety recalls?

Yes — 8 official NHTSA recall campaign(s) affect this model, mainly: ELECTRICAL SYSTEM:IGNITION, ELECTRONIC STABILITY CONTROL (ESC), HYBRID PROPULSION SYSTEM. Check the recalls section for your exact year/VIN.

What does fault code P0003 mean on the Chevrolet Volt?

Fuel Volume Regulator Control Circuit Low This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0002 mean on the Chevrolet Volt?

Fuel Volume Regulator Control Circuit Range/Performance This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0001 mean on the Chevrolet Volt?

Fuel Volume Regulator Control Circuit/Open This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

Are engine problems common on the Chevrolet Volt?

Yes — 458 of 1802 real owner reports filed with NHTSA mention the engine. One owner reported: “'11 Chevy Volt hybrid was daily driver of 100+ miles, multiple trips both highway and city for last 2 1/2 months. Breaks and rotors have been replaced all the way around, fresh oil changes as needed …” See the owner-reported complaints section below for more.

Are transmission problems common on the Chevrolet Volt?

Yes — 495 of 1802 real owner reports filed with NHTSA mention the transmission. One owner reported: “Driver display is blank (no speed, gear position, odometer, gas tank, etc), with the exception of some warning icons like tire pressure and passenger seat belt status. Does no return after turning o…” See the owner-reported complaints section below for more.

Are electrical problems common on the Chevrolet Volt?

Yes — 825 of 1802 real owner reports filed with NHTSA mention the electrical. One owner reported: “The contact owns a 2011 Chevrolet Volt. The contact stated that water was accumulating inside the driver's side taillight assembly. The contact stated that the water caused a short circuit in the tail…” See the owner-reported complaints section below for more.

What tyres does the Chevrolet Volt (2011–2019) use?

The original OEM tyre size for the Chevrolet Volt (2011–2019) is 215/55 R16. Compatible alternative sizes: ["215/50R17", "245/45R19", "215/45R18"]. See the Tyres section on this page to compare offers from the main suppliers.

What is the right battery for the Chevrolet Volt (2011–2019)?

The battery specified for the Chevrolet Volt (2011–2019) is group 47 (BCI), with a cold cranking rating of 500A. See the Battery section on this page for the main cross-references between brands.

What engine oil should I use on the Chevrolet Volt (2011–2019)?

The engine oil specification for the Chevrolet Volt (2011–2019) is ACDelco dexos1 0W-20. Always use the viscosity grade approved by the manufacturer: a different oil can reduce engine protection and void the warranty. Check the change interval in the Maintenance section.

Which OBD2 fault codes are commonly documented for the Chevrolet Volt (2011–2019)?

Commonly documented OBD2 codes across many vehicles include: P0420, P0300, P0171. Find the full description, likely causes and estimated repair costs in the OBD2 Codes section on this page.

How often should the Chevrolet Volt (2011–2019) be serviced?

Routine maintenance for the Chevrolet Volt (2011–2019) typically includes an oil change every 6,000–9,000 miles (10,000–15,000 km), an air filter every 12,000–18,000 miles (20,000–30,000 km) and a brake inspection every 12,000 miles (20,000 km). Check the full plan with specific intervals in the Scheduled Maintenance section on this page.

Have a specific fault code on your Chevrolet Volt (2011–2019)? Search the code in the OBD2 section of this page or use the full TroubleAtlas DTC database. Need tyres? Compare prices and compatible sizes in the TroubleAtlas comparator.

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