Ford Expedition (1997–2024) — Maintenance, Battery & Fault Cod | TroubleAtlas

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Ford Expedition (1997–2024)
TROUBLEATLAS · SCOREINDEPENDENT · VERIFIED★★TA6.4/10
TroubleAtlas Score
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FORD EXPEDITION (1997–2024) — Verified Specs, Fluids & OBD2

Built 1997–2024 · all production years covered on this single page

3.5L V6 EcoBoost • Gasoline

Ford Expedition (1997–2024)

© Wikimedia Commons CC BY-SA

5 Common problems View details →
29 OBD2 codes View details →
60 Recalls / TSB View details →
TroubleAtlas Score
An independent value score for the Ford Expedition (1997–2024) — reliability, safety, cost, parts, upkeep and documentation. Owing nothing to the manufacturer.
Scorecard · each voice 0–10
Reliability
n/a
Safety & recalls
n/a
Repair cost
3.9
Parts & repairability
5.3
Maintenance & durability
8.3
Documentation & support
7.9
★ How we calculate this → Methodology
TROUBLEATLAS · SCOREINDEPENDENT · VERIFIED★★TA6.4/10
Independent · Verified · Never for sale

Every figure on this Ford Expedition (1997–2024) page is aggregated and cross-checked against more than 6.6 million real workshop operations, NHTSA records and OEM technical sources — and updated continuously. No invented estimates.

The Ford Expedition (1997–2024) uses Motorcraft 0W-20 Full Synthetic engine oil. Its battery is group H8 (BCI), rated at 850A cold-cranking amps. It is powered by a 3.5L V6 EcoBoost engine. Its OEM tyre size is 215/55 R16. Use the sections below for verified fluids, battery, OEM tyres, the maintenance schedule, recommended parts and the most commonly reported OBD2 fault codes for this vehicle.

⚠️ COMMON PROBLEMS
Engine overheatingFREQUENT

Engine temperature over limits — check coolant level, thermostat and radiator.

Related codes: P0217

Oil pressure sensor: low signalFREQUENT

ECU detects insufficient oil pressure — check oil level and sensor.

Related codes: P0522

Insufficient oil pressureFREQUENT

Oil pressure below critical threshold — stop the engine and check immediately.

Related codes: P0524

Engine control module (PCM) faultFREQUENT

Faulty ECU processor — requires specialist workshop diagnosis.

Related codes: P0606

Throttle actuatorFREQUENT

Throttle actuator motor circuit open — loss of throttle response.

Related codes: P2100

🔧 COMMON REPAIRS
🔧
Front brake pads
Difficulty: Easy
1.0h
€70 – €90
🔧
Rear brake pads
Difficulty: Medium
1.1h
€77 – €99
🛢
Engine oil change
Difficulty: Easy
0.4h
€28 – €36
🔧
ABS Module
Difficulty: Hard
2.5h
€175 – €225
💰 AVERAGE INDICATIVE COSTS

Prices may vary by area and workshop.

🔧
Full service
€ 120 – € 200
🛑
Full brake service
€ 180 – € 300
⚡
Spark plug replacement
€ 80 – € 140
📊
Electronic diagnosis
€ 40 – € 70
⏱️ OFFICIAL LABOUR TIMES (OLP)

Standard labour hours from a database of 6.6M+ real shop operations, with an indicative labour-cost estimate for your country.

Brakes8 operations
OperationLabour hours (OLP)Est. labour cost
ABS Module2.5h€ 112–€ 187
ABS Pump3.1h€ 139–€ 232
ABS Tone Ring1.9h€ 85–€ 142
ABS Wheel Speed Sensor - Front1.0h€ 45–€ 75
ABS Wheel Speed Sensor - Rear1.0h€ 45–€ 75
Brake Bleed - All Four1.2h€ 54–€ 90
Brake Booster3.1h€ 139–€ 232
Brake Booster Check Valve0.4h€ 18–€ 30
Cooling8 operations
OperationLabour hours (OLP)Est. labour cost
Coolant Bypass Pipe1.9h€ 85–€ 142
Coolant Flush1.2h€ 54–€ 90
Coolant Reservoir0.6h€ 27–€ 45
Coolant Temperature Sensor0.6h€ 27–€ 45
Cooling Fan Assembly1.2h€ 54–€ 90
Cooling Fan Clutch1.2h€ 54–€ 90
Cooling Fan Motor1.9h€ 85–€ 142
Cooling Fan Relay0.4h€ 18–€ 30
Electrical8 operations
OperationLabour hours (OLP)Est. labour cost
Airbag - Driver1.2h€ 54–€ 90
Airbag - Passenger1.9h€ 85–€ 142
Airbag - Side2.5h€ 112–€ 187
Airbag Module/Computer1.2h€ 54–€ 90
Alternator1.9h€ 85–€ 142
Alternator Belt0.6h€ 27–€ 45
Amplifier1.9h€ 85–€ 142
Antenna0.6h€ 27–€ 45
Engine8 operations
OperationLabour hours (OLP)Est. labour cost
Boost Pressure Sensor0.6h€ 27–€ 45
Camshaft Position Sensor1.2h€ 54–€ 90
Camshaft R&R10.0h€ 450–€ 750
Connecting Rod Bearings18.8h€ 846–€ 1410
Crankshaft Position Sensor1.2h€ 54–€ 90
Crankshaft R&R25.0h€ 1125–€ 1875
Cylinder Head R&R7.5h€ 337–€ 562
Cylinder Head Resurface10.0h€ 450–€ 750
Exhaust8 operations
OperationLabour hours (OLP)Est. labour cost
Air Injection Check Valve1.0h€ 45–€ 75
Catalytic Converter - California1.9h€ 85–€ 142
Catalytic Converter - Direct Fit1.9h€ 85–€ 142
Catalytic Converter - Universal2.5h€ 112–€ 187
Downpipe2.5h€ 112–€ 187
EGR Cooler3.8h€ 171–€ 285
EGR Tube1.9h€ 85–€ 142
EGR Valve1.2h€ 54–€ 90
Fuel system8 operations
OperationLabour hours (OLP)Est. labour cost
Charcoal Canister1.2h€ 54–€ 90
EVAP Purge Valve1.0h€ 45–€ 75
EVAP Vent Valve1.0h€ 45–€ 75
Fuel Cap0.1h€ 4–€ 7
Fuel Filler Neck1.9h€ 85–€ 142
Fuel Filter0.6h€ 27–€ 45
Fuel Filter - In-Tank2.5h€ 112–€ 187
Fuel Injector - Single1.2h€ 54–€ 90
HVAC8 operations
OperationLabour hours (OLP)Est. labour cost
AC Accumulator1.9h€ 85–€ 142
AC Clutch Coil1.9h€ 85–€ 142
AC Compressor3.1h€ 139–€ 232
AC Compressor Clutch2.5h€ 112–€ 187
AC Compressor Oil Add0.6h€ 27–€ 45
AC Condenser3.1h€ 139–€ 232
AC Evaporator7.5h€ 337–€ 562
AC Expansion Valve (TXV)5.0h€ 225–€ 375
Steering8 operations
OperationLabour hours (OLP)Est. labour cost
Center Link/Drag Link1.9h€ 85–€ 142
Electric Power Steering Module1.9h€ 85–€ 142
Electric Power Steering Motor3.1h€ 139–€ 232
Idler Arm1.2h€ 54–€ 90
Pitman Arm1.5h€ 67–€ 112
Power Steering Fluid Flush0.6h€ 27–€ 45
Power Steering Gear Box4.4h€ 198–€ 330
Power Steering Hose - High Pressure1.2h€ 54–€ 90
Suspension8 operations
OperationLabour hours (OLP)Est. labour cost
Air Line1.2h€ 54–€ 90
Air Spring/Air Bag1.9h€ 85–€ 142
Air Suspension Compressor1.9h€ 85–€ 142
Air Suspension Height Sensor1.2h€ 54–€ 90
Air Suspension Valve Block2.5h€ 112–€ 187
Ball Joint - Lower2.2h€ 99–€ 165
Ball Joint - Upper1.9h€ 85–€ 142
Ball Joints - Upper and Lower3.8h€ 171–€ 285
Transmission8 operations
OperationLabour hours (OLP)Est. labour cost
Neutral Safety Switch1.2h€ 54–€ 90
Overdrive Solenoid2.5h€ 112–€ 187
Shift Cable1.9h€ 85–€ 142
Shift Linkage1.2h€ 54–€ 90
Shift Solenoid - Single4.1h€ 184–€ 307
Shift Solenoids - All9.0h€ 405–€ 675
Torque Converter6.9h€ 310–€ 517
Torque Converter Clutch Solenoid6.9h€ 310–€ 517
💵 WORKSHOP LABOUR RATES BY COUNTRY

Average independent-workshop hourly labour rates, to estimate repair costs in your country.

🇩🇪Germany€95/h
🇪🇸Spain€55/h
🇫🇷France€75/h
🇮🇹Italy€45/h
🇬🇧UK£80/h
🇺🇸USA$120/h
Reference rate
€45/h
Source: Eurostat 2024
💧 FLUIDS & LUBRICANTS
Engine oil
Engine oil
Motorcraft 0W-20 Full Synthetic
With filter change
5.7 L
Coolant
Coolant
Motorcraft Orange Coolant
Use pre-mixed or mix 50/50 with distilled water
12.3 L
Brake fluid
Brake fluid
Motorcraft DOT 4 LV Brake Fluid
Replace when moisture content exceeds 3% or every 2-3 years
Transmission fluid
Motorcraft MERCON LV ATF
12.3 L
Power steering fluid
Electric Power Steering (No Fluid)
Electric power steering - no fluid required
Transfer case fluid
Motorcraft Transfer Case Fluid
2.4 L
Differential Front
75W-90 GL-5 Gear Oil
1.4 L
Differential Rear
Motorcraft 75W-140 Synthetic Gear Oil
Limited-slip additive may be required
1.9 L
🔧 SCHEDULED MAINTENANCE
Brake Fluid36 months
Battery Performance Test24 months
Fuel Filter Inspection—
Wheel Alignment Check—
Engine Oil And Filter16,000 km / 12 months
Tire Rotation And Inspection16,000 km / 12 months
Accessory Drive Belt Inspection16,000 km / 12 months
Brake System Inspection16,000 km / 12 months
📋 RECALLS & TSB (60)
NHTSA 26V204000
Visibility › Windshield Wiper/Washer › Linkages
Date: 31/03/2026
Ford Motor Company (Ford) is recalling certain 2021-2023 Lincoln Navigator, Expedition, and 2022-2023 F-250 SD, F-350 SD, F-450 SD, F-550 SD, and F-600 SD vehicles. The windshield wiper arms may break, causing the wipers to fail.
NHTSA 25V048000
Back Over Prevention › Sensing System › Camera
Date: 31/01/2025
Ford Motor Company (Ford) is recalling certain 2021 Expedition, 2021-2022 Super Duty F-250, F-350, F-450, F-550, F-600, and 2020-2022 Lincoln Corsair vehicles. The rearview camera may display a blank or distorted image.
NHTSA 06E060000
Exterior Lighting
Date: 29/06/2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE …
NHTSA 99V099000
Wheels › Lugs/Nuts/Bolts/Studs
Date: 29/04/1999
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES EQUIPPED WITH FOUR-WHEEL-DRIVE (4X4), 17" CHROME STEEL WHEELS. THE CLAMP LOAD CAN BE LOST ON THE WHEEL LUGS DUE TO INSUFFICIENT WHEEL CONTACT AREA WITH THE HUB. IN SOME CASES, THE CONTACT AREA CAN DEFORM, RESULTING IN A LOSS OF LUG…
NHTSA 00V396000
Equipment › Other › Owners/Service/Other Manual
Date: 28/11/2000
VEHICLE DESCRIPTION: CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." THE AFFECTED EXPEDITION/NAVIGATOR OWNER GUIDES DO NOT IDENTIFY THE LOCATIONS OF SEATING POSITIONS …
NHTSA 19V773000
Suspension › Rear
Date: 28/10/2019
Ford Motor Company (Ford) is recalling certain 2019 Expedition and Lincoln Navigator vehicles. The rear suspension toe link fasteners may not have been properly tightened to the frame, possibly allowing separation from the frame.
NHTSA 19V633000
Seats › Front Assembly › Recliner
Date: 28/08/2019
Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 and 2019-2020 F-250, F-350, F-450, and F-550 Super Duty pickup trucks, and 2018-2019 Ford Explorer, 2019-2020 Expedition, and 2020 Escape vehicles equipped with driver and/or passenger's manual front seat back recline…
NHTSA 25V198000
Engine And Engine Cooling › Engine › Oil/Lubrication
Date: 28/03/2025
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.
NHTSA 25V132000
Electrical System › Integrated Trailer Brake Control
Date: 28/02/2025
Ford Motor Company (Ford) is recalling certain 2021-2022 F-150, 2022 Maverick, Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550 vehicles previously repaired incorrectly under recall number 22V-193. Due to a software error, a towed trailer equipped with an electric o…
NHTSA 25V442000
Back Over Prevention › Software
Date: 27/06/2025
Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020-2021 EcoSport, Expedition, Navigator, 2020-2022 Escape, F-250 SD, Corsair, 2020-2023 Aviator, Transit, 2020-2…
NHTSA 03V196000
Steering › Gear Box › Shaft Sector
Date: 27/05/2003
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES, IF THE INTERMEDIATE SHAFT YOKE SEPARATES FROM THE STEERING GEAR INPUT SHAFT, THE STEERING SYSTEM BECOMES DISCONNECTED.
NHTSA 16V248000
Power Train › Automatic Transmission
Date: 27/04/2016
Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford F-150 trucks, 2012 Ford Expedition, Lincoln Navigator, and Ford Mustang vehicles. The affected vehicles are equipped with an automatic transmission that may unexpectedly downshift to first gear, regardless …
NHTSA 05V017000
Vehicle Speed Control › Cruise Control
Date: 27/01/2005
ON CERTAIN SPORT UTILITY VEHICLES AND PICKUP TRUCKS, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
NHTSA 22V648000
Visibility › Defroster/Defogger/Hvac System › Fan/Motor
Date: 26/08/2022
Ford Motor Company (Ford) is recalling certain 2015-2017 Ford Expedition and Lincoln Navigator vehicles. The front blower motor located behind the glove box may fail.
NHTSA 22V193000
Electrical System › Integrated Trailer Brake Control
Date: 25/03/2022
Ford Motor Company (Ford) is recalling certain 2021-2022 F-150, 2022 Maverick, Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550 vehicles. Due to a software error, a towed trailer equipped with an electric or electric-over hydraulic brake system may not brake.
NHTSA 25V729000
Visibility › Sun/Moon Roof Assembly
Date: 24/10/2025
Ford Motor Company (Ford) is recalling certain 2021-2022 Expedition, Lincoln Navigator, 2021-2023 F-150, 2022 F-250 SD, F-350 SD, and F-450 SD vehicles. The moonroof wind deflector clips may be inadequately attached to the moonroof frame, which can result in the wind deflector de…
NHTSA 09V232000
Exterior Lighting › Brake Lights › Switch
Date: 24/06/2009
FORD IS RECALLING 1,357 MY 2009 EXPEDITION AND NAVIGATOR VEHICLES FOR FAILING TO COMPLY WITH THE FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BRAKE STOP LAMP SWITCH MAY BE IMPROPERLY ADJUSTED. THIS MAY RESULT IN A DEL…
NHTSA 23V128000
Power Train › Axle Assembly
Date: 24/02/2023
Ford Motor Company (Ford) is recalling certain 2023 F-150, Expedition, and Lincoln Navigator vehicles. The front axle pinion may not have been heat-treated, which can cause it to fracture.
NHTSA 20V575000
Back Over Prevention › Sensing System › Camera
Date: 23/09/2020
Ford Motor Company (Ford) is recalling certain 2020 Ford F-150, F-250, F-350, F-450, F-550, Explorer, Mustang, Transit, Expedition, Escape, Ranger and Edge, and Lincoln Nautilus and Corsair vehicles. Due to a poor electrical connection, the rearview camera may intermittently dis…
NHTSA 20V574000
Seat Belts
Date: 23/09/2020
Ford Motor Company (Ford) is recalling certain 2020 Expedition vehicles. The seat belt tension sensor may incorrectly classify a child occupant as an adult.
NHTSA 20V366000
Seats › Mid/Rear Assembly
Date: 23/06/2020
Ford Motor Company (Ford) is recalling certain 2020 Ford Expedition and Lincoln Navigator vehicles. The attachment bracket for the driver's side second-row seat headrest may not have been sufficiently welded to the seat frame. As such, these vehicles fail to comply with Federal…
NHTSA 25V197000
Seat Belts › Pretensioner
Date: 23/05/2025
Ford Motor Company (Ford) is recalling certain 2018-2020 Expedition and Lincoln Navigator vehicles. The seat belt pretensioner in the driver and/or front passenger seat may inadvertently lock the seat belt, which will not allow the belt to retract or extend.
NHTSA 25V346000
Electrical System › Body Control Module › Software
Date: 23/05/2025
Ford Motor Company (Ford) is recalling certain 2020 Expedition and Navigator vehicles that were repaired incorrectly under recall 20V262. The Pre-Collision Assist features, such as forward collision warning and automatic emergency braking, are not functional due to a software err…
NHTSA 25V270000
Back Over Prevention › Sensing System › Camera
Date: 23/04/2025
Ford Motor Company (Ford) is recalling certain 2015 F-250, F-350, F-450, Expedition, Lincoln Navigator, and MKC vehicles. The rearview camera printed circuit board terminal header connector may be loose or damaged, which can result in a blank or distorted image.
NHTSA 06E026000
Exterior Lighting
Date: 23/03/2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108,…
NHTSA 01X001000
Tires › Tread/Belt
Date: 22/05/2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. EQUIPMENT DESCRIPTION: FORD IS REPLACING ALL FIRESTONE WILDERNESS AT 15, 16, AND 17 INCH TIRES MOUNTED ON FORD TRUCKS AND SUVS. FORD REPORTS …
NHTSA 07V541000
Air Bags › Frontal › Driver Side › Inflator Module
Date: 21/11/2007
CERTAIN VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 208, 'OCCUPANT CRASH PROTECTION.' THE DRIVER AIR BAG MODULE MAY NOT HAVE BEEN PROPERLY ASSEMBLED.
NHTSA 06E025000
Exterior Lighting › Headlights
Date: 21/03/2006
CERTAIN POLI-AUTO COMBINATION HEADLAMP ASSEMBLIES, P/NOS. 11-728, 11-728D, 11-710, 11-419, 11-713, 11-703, 11-704, 11-708P, 11-735, 11-725, 11-726, 11-716 (P&C), 11-721-1, 11-733, 11-729, 11-730, AND 11-732, SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME C…
NHTSA 24V851000
Engine And Engine Cooling › Engine › Oil/Lubrication
Date: 20/12/2024
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.
NHTSA 26V104000
Electrical System › Integrated Trailer Brake Control
Date: 20/02/2026
Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer mo…
NHTSA 25V628000
Engine
Date: 19/09/2025
Ford Motor Company (Ford) is recalling certain 2020 Expedition and Lincoln Navigator vehicles. A short circuit within the battery junction box can cause an engine fire while driving or parked.
NHTSA 00V168000
Exterior Lighting
Date: 19/06/2000
VEHICLE DESCRIPTION: MINI VANS, LIGHT PICKUP TRUCKS, AND SPORT UTILITY VEHICLES. OFF LEASE CANADIAN VEHICLES EQUIPPED WITH DAYTIME RUNNING LIGHTS WHICH MEET CANADIAN REQUIREMENTS AND NOT THE PHOTOMETRIC REQUIREMENTS OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIP…
NHTSA 25V886000
Electrical System › Instrument Cluster/Panel
Date: 18/12/2025
Ford Motor Company (Ford) is recalling certain 2019 Expedition vehicles previously repaired incorrectly under recall number 20V263. The "Transmission Not In Park" warning message and associated chime duration are shorter than intended.
NHTSA 96V252000
Suspension › Rear
Date: 18/12/1996
THE REAR AXLE TRACK BAR BRACKET CAN SEPARATE FROM THE FRAME DUE TO MISSING WELDS OR INADEQUATE WELD PENETRATION.
NHTSA 98V296000
Service Brakes, Hydraulic › Pedals And Linkages
Date: 17/11/1998
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THESE VEHICLES MAY HAVE A MISSING OR PARTIALLY INSTALLED RETAINER CLIP THAT HOLDS THE MASTER CYLINDER PUSH ROD TO THE BRAKE PEDAL ARM.
NHTSA 06E064000
Exterior Lighting
Date: 17/07/2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVI…
NHTSA 22V346000
Engine
Date: 17/05/2022
Ford Motor Company (Ford) is recalling certain 2021 Expedition and Lincoln Navigator vehicles. An engine compartment fire may occur while driving or parked, even with the ignition in the "Off" position.
NHTSA 01V227001
Seat Belts › Front › Buckle Assembly
Date: 16/07/2001
VEHICLE DESCRIPTION: PASSENGER AND SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND MINIVANS. EQUIPPED WITH SEAT BELTS SUPPLIED BY TRW. IT IS POSSIBLE THAT THE DRIVER'S AND/OR FRONT PASSENGER'S OUTBOARD SEAT BELT BUCKLE MAY NOT FULLY LATCH. FORD CROWN VICTORIA BUILT AT ST. THOMAS …
NHTSA 20V217000
Seat Belts
Date: 16/04/2020
Ford Motor Company (Ford) is recalling certain 2020 Expedition vehicles. The front passenger seatbelt buckle's Belt Tension Sensor (BTS) may malfunction and may result in the seat occupant being misclassified.
NHTSA 18V058000
Visibility › Power Window Devices And Controls
Date: 16/01/2018
Ford Motor Company (Ford) is recalling certain 2018 Ford Expedition and Lincoln Navigator vehicles. The second row window control modules may intermittently stop the movement of the power window. If something, such as a finger, is pinched by the window glass, the stopped window…
NHTSA 21V805000
Air Bags › Sensor › Side Impact
Date: 15/10/2021
Ford Motor Company (Ford) is recalling certain 2022 Super Duty F-250, F-350, 2021 F-150, Expedition, and Lincoln Navigator vehicles. The front-door side impact pressure sensor modules may have been damaged during supplier assembly, which can cause the side impact air bags to not…
NHTSA 18V805000
Seats › Mid/Rear Assembly
Date: 14/11/2018
Ford Motor Company (Ford) is recalling certain 2018 Lincoln Navigator, and Ford Expedition vehicles. The second row center seat track assemblies may be missing one or both of the J-Channel reinforcement brackets, possibly allowing the seat to move in the event of a crash.
NHTSA 25V315000
Back Over Prevention › Software
Date: 14/05/2025
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-…
NHTSA 22V250000
Visibility › Windshield Wiper/Washer › Linkages
Date: 14/04/2022
Ford Motor Company (Ford) is recalling certain 2020-2021 F-150, Expedition, 2020-2022 Super Duty F-250, F-350, F-450, F-550, and 2020-2021 Lincoln Navigator vehicles. The windshield wiper arms may break, causing the windshield wipers to fail.
NHTSA 07E105000
Service Brakes, Air › Antilock › Control Unit/Module
Date: 13/12/2007
CERTAIN CONTINENTAL AUTOMOTIVE ABS AND ESC CONTROL MODULES SOLD FOR INSTALLATION ON THE VEHICLES LISTED ABOVE. SOME OF THE HYDRAULIC VALVES IN THE ESC MODULE WERE BUILT WITH EXTRA CHECK BALLS.
NHTSA 06E056000
Fuel System, Gasoline
Date: 13/06/2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH T…
NHTSA 98V095000
Wheels › Lugs/Nuts/Bolts/Studs
Date: 13/05/1998
VEHICLE DESCRIPTION: MULTI-PURPOSE VEHICLES AND LIGHT DUTY PICKUP TRUCKS. THE LUG NUTS ON THESE VEHICLES MAY NOT CREATE SUFFICIENT CLAMP LOAD ALLOWING WHEEL MOVEMENT IN RELATION TO THE HUB/ROTOR MOUNTING SURFACE.
NHTSA 06E023000
Exterior Lighting › Headlights
Date: 13/03/2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AN…
NHTSA 18V392000
Fuel System, Gasoline › Delivery › Fuel Pump
Date: 12/06/2018
Ford Motor Company (Ford) is recalling certain 2018 Ford Expedition, F-150, and Lincoln Navigator vehicles equipped with 3.5L GTDI V6 engines. These vehicles have high pressure fuel pump assemblies with welds that can fracture, which may cause an oil or fuel leak.
NHTSA 01V082000
Air Bags › Frontal
Date: 12/03/2001
VEHICLE DESCRIPTION: PASSENGER AND SPORT UTILITY VEHICLES. THE INFLATOR CANISTER IN THE DRIVER AIR BAG MODULE MAY HAVE AN INADEQUATE WELD NEAR THE IGNITER.
NHTSA 25V236000
Service Brakes, Hydraulic › Foundation Components › Master Cylinder
Date: 11/04/2025
Ford Motor Company (Ford) is recalling certain 2017-2018 F-150, Expedition, and Lincoln Navigator vehicles. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.
NHTSA 08V166000
Tires › Pressure Monitoring And Regulating Systems
Date: 11/04/2008
FORD IS RECALLING 158 MY 2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH A TIRE PRESSURE MONITORING SYSTEM (TPMS) AND THE LIMO BUILDERS PACKAGE FOR FAILING TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 138, Z"TIRE PRESSURE MONITORING SYS…
NHTSA 22V150000
Service Brakes, Hydraulic › Power Assist
Date: 11/03/2022
Ford Motor Company (Ford) is recalling certain 2016-2017 Ford Expedition, Lincoln Navigator, and 2016-2018 F-150 vehicles equipped with 3.5L Ecoboost engines. The brake master cylinder may allow brake fluid to leak from the front wheel circuit into the brake booster.
NHTSA 05V520000
Visibility › Windshield Wiper/Washer › Motor
Date: 09/11/2005
ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.
NHTSA 02V239000
Equipment › Other › Labels
Date: 09/09/2002
CERTAIN 4X2 SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS." THE REAR TIRE PRESSURE IS INCORRECTLY LISTED ON THE LABEL FOR 4.2 VEHICLES.
NHTSA 23V420000
Equipment › Other › Owners/Service/Other Manual
Date: 09/06/2023
Ford Motor Company (Ford) is recalling certain 2018-2023 Expedition and Lincoln Navigator vehicles equipped with third-row seating; and 2019-2023 F-Super Duty F-250, F-350, F-450, and F-550 SuperCab vehicles. The owner's manual does not include instructions for adjusting or remo…
NHTSA 25V314000
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, And Fittings
Date: 09/05/2025
Ford Motor Company (Ford) is recalling certain 2022-2024 Navigator and Expedition vehicles. The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and reduced brake function.
NHTSA 24V099000
Seat Belts › Pretensioner
Date: 09/02/2024
Ford Motor Company (Ford) is recalling certain 2018-2020 Expedition and Lincoln Navigator vehicles. The seat belt pretensioner in the driver and/or front passenger seat may inadvertently deploy and lock the seat belt, which will not allow the belt to retract or extend.
NHTSA 24V852000
Equipment › Other › Labels
Date: 08/11/2024
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply…
NHTSA 01V258000
Visibility › Windshield Wiper/Washer › Motor
Date: 08/08/2001
VEHICLE DESCRIPTION: PASSENGER CARS, SPORT UTILITY VEHICLES, AND LIGHT AND MEDIUM DUTY PICKUP TRUCKS. A SWITCH LOCATED IN THE PLASTIC COVER OF THE WIPER MOTOR GEAR CASE COULD MALFUNCTION AND OVERHEAT, POTENTIALLY RESULTING IN LOSS OF INTERMITTENT WIPER FUNCTION, LOSS OF WIPER …
🔴 DASHBOARD WARNING LIGHTS — UNIVERSAL GUIDE

57 warning lights classified by urgency. Appears on your vehicle? Check the urgency level.

Show all dashboard warning lights
🔴 IMMEDIATE STOP — pull over
Oil Pressure WarningEngine
Engine Temperature WarningCooling
!BRAKE
Brake System WarningBrakes
K
Immobilizer / Key FaultSecurity
Low Oil Pressure (Ford)Engine
🟠 WARNING — check soon
Malfunction Indicator Light (MIL) / Check EngineEngine
Diesel Particulate Filter (DPF)Emissions
+−
Battery / Charging SystemElectrical
Low Fuel WarningFuel
!BRAKE
ABS WarningBrakes
!BRAKE
Brake Pad Wear IndicatorBrakes
!BRAKE
Electronic Parking Brake (EPB)Brakes
!
Power Steering WarningSteering
ESC / Stability Control FaultChassis
Tire Pressure Warning (TPMS)Chassis
Transmission Temperature WarningTransmission
Transmission / Gearbox FaultTransmission
Airbag / SRS WarningActive safety
EGR / Exhaust Gas Recirculation FaultEmissions
Catalytic Converter / Emissions FaultEmissions
AdBlue / DEF Level LowEmissions
Coolant Level LowCooling
Hybrid / EV System WarningHybrid
EV Charge System FaultHybrid
12V Battery (Hybrid/EV Auxiliary)Hybrid
S
Suspension Fault / Air SuspensionSuspension
N
CAN Bus / Network Communication FaultNetwork
Water in Fuel FilterFuel
Diesel Injector FaultFuel
!
Steering Angle Sensor FaultSteering
Turbo / Boost Pressure FaultEngine
Regenerative Braking Fault (Hybrid/EV)Hybrid
🟡 MONITOR
Fuel Cap / Evap SystemEmissions
?
4WD / AWD SystemDrivetrain
L
Bulb Failure WarningLighting
L
Headlight Range / Leveling FaultLighting
Service / Maintenance DueMaintenance
AC
A/C System FaultHvac
Clutch Wear WarningTransmission
A
Cruise Control / ACC FaultADAS
AdvanceTrac Off (Ford)Chassis
SYNC System Fault (Ford)Electrical
🔵 INFORMATION
Engine Temperature Low (Blue)Cooling
Glow Plug / Diesel PreheatEngine
Traction Control / ESC OffChassis
Seatbelt ReminderActive safety
L
Rear Fog Light IndicatorLighting
A
Lane Departure / LDWS WarningADAS
A
Forward Collision Warning (FCW/AEB)ADAS
A
Blind Spot Monitor FaultADAS
A
Rear Parking Sensor / Camera FaultADAS
Windshield Washer Fluid LowMaintenance
!
Door Open WarningBody
!
Hood / Trunk Open WarningBody
Gear Shift Indicator (Manual)Transmission
Sport / Performance Mode ActiveTransmission
MyKey Speed Limit (Ford)Electrical
📢 REPORTED COMPLAINTS & PROBLEMS (NHTSA)

8998 owner complaints filed with the U.S. National Highway Traffic Safety Administration (NHTSA) for the Ford Expedition across model years 1997–2024. These are real, verified reports submitted by vehicle owners.

540 crash reports 703 fires 645 injuries 36 deaths
Complaints by model year (most reported first)
Model year 1999945
Model year 2000889
Model year 1997852
Model year 1998834
Model year 2003615
Model year 2001577
Model year 2019421
Model year 2017348
Most reported components (all years)
Power Train1342
Electrical System1273
Engine And Engine Cooling1123
Engine800
Vehicle Speed Control782
Service Brakes661
Sample reports
Daytime running light LEDs are failing, has turned purple and is very dim on the passenger side. (MY 2019)
TL* THE CONTACT OWNS A 2004 FORD EXPEDITION. WHILE DRIVING 60 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE CONTACT WAS ABLE TO RESTART THE VEHICLE AFTER WAITING SEVERAL MINUTES. THE VEHICLE WAS TAKEN TO COWLES PARKWAY FORD (LOCATED AT 1… (MY 2004)
WHILE VACATIONING IN VIRGINIA I WAS DRIVING ABOUT 60 MPH ON A BUSY HIGHWAY WHEN THE CAR SUDDENLY SHIFTED INTO FIRST GEAR, WHICH VERY NEARLY CAUSED A REAR END COLLISION BY THE VEHICLE BEHIND ME. I GOT THE CAR TO A FORD DEALERSHIP AND IT… (MY 2013)
THIS IS ABOUT A BLOWN OUT SPARK PLUG. THE BLOWN OUT SPARK PLUG (#4 ON PASSENGER SIDE)) HAPPENED WHEN MY FAMILY & I WERE TRAVELING IN HIGHWAY NEAR STOCKTON CA AT AROUND 5 PM. THERE WAS NO SHOP OPEN AND I HAD TO CALL AAA TO TOW THE 2002 F… (MY 2002)

Source: NHTSA complaints database (U.S. data.gov). Figures cover production years 1997–2024.

Frequently Asked Questions

Does the Ford Expedition have any safety recalls?

Yes — 80 official NHTSA recall campaign(s) affect this model, mainly: EXTERIOR LIGHTING:HEADLIGHTS, VEHICLE SPEED CONTROL, EXTERIOR LIGHTING. Check the recalls section for your exact year/VIN.

What does fault code P0003 mean on the Ford Expedition?

Fuel Volume Regulator Control Circuit Low This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0002 mean on the Ford Expedition?

Fuel Volume Regulator Control Circuit Range/Performance This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0001 mean on the Ford Expedition?

Fuel Volume Regulator Control Circuit/Open This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

Are steering problems common on the Ford Expedition?

Yes — 423 of 4000 real owner reports filed with NHTSA mention the steering. One owner reported: “The contact owns a 1997 Ford Expedition. The contact stated while driving 35 MPH, the steering wheel became loosened while making a left turn. The contact stated that the 'Check Suspension' and 'Check…” See the owner-reported complaints section below for more.

Are electrical problems common on the Ford Expedition?

Yes — 627 of 4000 real owner reports filed with NHTSA mention the electrical. One owner reported: “The contact owns a 1997 Ford Expedition. The contact stated while driving 35 MPH, the steering wheel became loosened while making a left turn. The contact stated that the 'Check Suspension' and 'Check…” See the owner-reported complaints section below for more.

Are engine problems common on the Ford Expedition?

Yes — 777 of 4000 real owner reports filed with NHTSA mention the engine. One owner reported: “MY 1997 FORD EXPEDITION XLT BEIGE IN COLOR SINCE I HAVE OWN THIS VEHICLE I HAVE HAD TO REPLACE FIVE (5) SPARK PLUGS AND COIL FOR THEY HAVE BLOWN OUT OF THE CYLINDER AND I HAVE HAD TO HAVE THE V…” See the owner-reported complaints section below for more.

What tyres does the Ford Expedition (1997–2024) use?

The original OEM tyre size for the Ford Expedition (1997–2024) is 215/55 R16. Compatible alternative sizes: ["285/45R22", "265/70R18", "245/45R19", "275/55R20", "275/65R18"]. See the Tyres section on this page to compare offers from the main suppliers.

What is the right battery for the Ford Expedition (1997–2024)?

The battery specified for the Ford Expedition (1997–2024) is group H8 (BCI), with a cold cranking rating of 850A. See the Battery section on this page for the main cross-references between brands.

What engine oil should I use on the Ford Expedition (1997–2024)?

The engine oil specification for the Ford Expedition (1997–2024) is Motorcraft 0W-20 Full Synthetic. Always use the viscosity grade approved by the manufacturer: a different oil can reduce engine protection and void the warranty. Check the change interval in the Maintenance section.

Which OBD2 fault codes are commonly documented for the Ford Expedition (1997–2024)?

Commonly documented OBD2 codes across many vehicles include: P0420, P0300, P0171. Find the full description, likely causes and estimated repair costs in the OBD2 Codes section on this page.

How often should the Ford Expedition (1997–2024) be serviced?

Routine maintenance for the Ford Expedition (1997–2024) typically includes an oil change every 6,000–9,000 miles (10,000–15,000 km), an air filter every 12,000–18,000 miles (20,000–30,000 km) and a brake inspection every 12,000 miles (20,000 km). Check the full plan with specific intervals in the Scheduled Maintenance section on this page.

Bookmark this page to consult it at the workshop or when buying parts. TroubleAtlas updates its technical data continuously — check back for new information on the Ford Expedition (1997–2024).

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