Dodge Sprinter (2003–2009) Fault Codes & Service Schedule | TroubleAtlas

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DODGE SPRINTER (2003–2009)
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DODGE SPRINTER (2003–2009) Manual — Codes, Tyres & Parts

Built 2003–2009 · all production years covered on this single page

2.7L I5 Diesel • Diesel

🚗 Dodge SPRINTER 2009
5 Common problems View details →
14 OBD2 codes View details →
10 Recalls / TSB View details →
TroubleAtlas Score
An independent value score for the Dodge Sprinter (2003–2009) — reliability, safety, cost, parts, upkeep and documentation. Owing nothing to the manufacturer.
Scorecard · each voice 0–10
Reliability
n/a
Safety & recalls
n/a
Repair cost
4.0
Parts & repairability
7.7
Maintenance & durability
n/a
Documentation & support
3.1
★ How we calculate this → Methodology
TROUBLEATLAS · SCOREINDEPENDENT · VERIFIED★★TA4.9/10
Independent · Verified · Never for sale

Every figure on this Dodge Sprinter (2003–2009) page is aggregated and cross-checked against more than 6.6 million real workshop operations, NHTSA records and OEM technical sources — and updated continuously. No invented estimates.

The Dodge Sprinter (2003–2009) uses Mopar 5W-20 Synthetic Blend engine oil. Its battery is group 34 (BCI), rated at 600A cold-cranking amps. It is powered by a 2.7L I5 Diesel engine. Its OEM tyre size is 215/55 R16. Use the sections below for verified fluids, battery, OEM tyres, the maintenance schedule, recommended parts and the most commonly reported OBD2 fault codes for this vehicle.

⚠️ COMMON PROBLEMS
Transmission fault signal (TCM)MODERATE

The transmission module detected a fault — check separate transmission codes.

Related codes: P0700

Misfire / Loss of cylinderMODERATE

Rough running, idle vibration, power loss.

Related codes: P0300

Thermostat: coolant temperature lowLOW

Thermostat stuck open — engine does not reach operating temperature.

Related codes: P0128

Battery/system voltage lowLOW

System voltage below 10V — check alternator, battery or wiring.

Related codes: P0562

P0011LOW

Check with an OBD2 scanner.

Related codes: P0011

🔧 COMMON REPAIRS
🔧
Front brake pads
Difficulty: Easy
0.8h
€56 – €72
🔧
Rear brake pads
Difficulty: Easy
0.9h
€63 – €81
🛢
Engine oil change
Difficulty: Easy
0.3h
€21 – €27
🔧
ABS Module
Difficulty: Easy
0.7h
€49 – €62
💰 AVERAGE INDICATIVE COSTS

Prices may vary by area and workshop.

🔧
Full service
€ 120 – € 200
🛑
Full brake service
€ 180 – € 300
⚡
Spark plug replacement
€ 80 – € 140
📊
Electronic diagnosis
€ 40 – € 70
⏱️ OFFICIAL LABOUR TIMES (OLP)

Standard labour hours from a database of 6.6M+ real shop operations, with an indicative labour-cost estimate for your country.

Brakes8 operations
OperationLabour hours (OLP)Est. labour cost
ABS Module0.7h€ 31–€ 52
ABS Pump1.2h€ 54–€ 90
ABS Tone Ring1.7h€ 76–€ 127
ABS Wheel Speed Sensor - Front1.7h€ 76–€ 127
ABS Wheel Speed Sensor - Rear2.1h€ 94–€ 157
Brake Bleed - All Four1.9h€ 85–€ 142
Brake Booster0.8h€ 36–€ 60
Brake Booster Check Valve2.0h€ 90–€ 150
Cooling8 operations
OperationLabour hours (OLP)Est. labour cost
Coolant Bypass Pipe1.3h€ 58–€ 97
Coolant Flush1.2h€ 54–€ 90
Coolant Reservoir1.6h€ 72–€ 120
Coolant Temperature Sensor1.7h€ 76–€ 127
Cooling Fan Assembly2.1h€ 94–€ 157
Cooling Fan Clutch2.0h€ 90–€ 150
Cooling Fan Motor1.1h€ 49–€ 82
Cooling Fan Relay2.3h€ 103–€ 172
Electrical8 operations
OperationLabour hours (OLP)Est. labour cost
Airbag - Driver2.3h€ 103–€ 172
Airbag - Passenger1.1h€ 49–€ 82
Airbag - Side3.3h€ 148–€ 247
Airbag Module/Computer1.7h€ 76–€ 127
Alternator1.2h€ 54–€ 90
Alternator Belt1.7h€ 76–€ 127
Amplifier0.9h€ 40–€ 67
Antenna1.1h€ 49–€ 82
Engine8 operations
OperationLabour hours (OLP)Est. labour cost
Boost Pressure Sensor0.5h€ 22–€ 37
Camshaft Position Sensor7.0h€ 315–€ 525
Camshaft R&R6.6h€ 297–€ 495
Connecting Rod Bearings4.8h€ 216–€ 360
Crankshaft Position Sensor9.0h€ 405–€ 675
Crankshaft R&R4.7h€ 211–€ 352
Cylinder Head R&R5.8h€ 261–€ 435
Cylinder Head Resurface8.1h€ 364–€ 607
Exhaust8 operations
OperationLabour hours (OLP)Est. labour cost
Air Injection Check Valve1.4h€ 62–€ 105
Catalytic Converter - California0.8h€ 36–€ 60
Catalytic Converter - Direct Fit1.4h€ 62–€ 105
Catalytic Converter - Universal2.5h€ 112–€ 187
DEF Injector1.0h€ 45–€ 75
DEF Tank0.8h€ 36–€ 60
DPF Delete Pipe1.9h€ 85–€ 142
Diesel Particulate Filter0.8h€ 36–€ 60
Fuel system8 operations
OperationLabour hours (OLP)Est. labour cost
Charcoal Canister1.5h€ 67–€ 112
EVAP Purge Valve1.6h€ 72–€ 120
EVAP Vent Valve1.8h€ 81–€ 135
Fuel Cap1.0h€ 45–€ 75
Fuel Filler Neck3.2h€ 144–€ 240
Fuel Filter2.8h€ 125–€ 210
Fuel Filter - In-Tank2.0h€ 90–€ 150
Fuel Injector - Single2.4h€ 108–€ 180
HVAC8 operations
OperationLabour hours (OLP)Est. labour cost
AC Accumulator5.1h€ 229–€ 382
AC Clutch Coil5.2h€ 234–€ 390
AC Compressor2.1h€ 94–€ 157
AC Compressor Clutch5.5h€ 247–€ 412
AC Compressor Oil Add4.8h€ 216–€ 360
AC Condenser3.3h€ 148–€ 247
AC Evaporator2.1h€ 94–€ 157
AC Expansion Valve (TXV)1.6h€ 72–€ 120
Steering8 operations
OperationLabour hours (OLP)Est. labour cost
Center Link/Drag Link1.8h€ 81–€ 135
Electric Power Steering Module4.9h€ 220–€ 367
Electric Power Steering Motor2.4h€ 108–€ 180
Idler Arm2.0h€ 90–€ 150
Pitman Arm3.2h€ 144–€ 240
Power Steering Fluid Flush3.5h€ 157–€ 262
Power Steering Gear Box3.2h€ 144–€ 240
Power Steering Hose - High Pressure1.6h€ 72–€ 120
Suspension8 operations
OperationLabour hours (OLP)Est. labour cost
Air Line4.7h€ 211–€ 352
Air Spring/Air Bag2.5h€ 112–€ 187
Air Suspension Compressor1.2h€ 54–€ 90
Air Suspension Height Sensor1.8h€ 81–€ 135
Air Suspension Valve Block2.9h€ 130–€ 217
Ball Joint - Lower1.2h€ 54–€ 90
Ball Joint - Upper3.2h€ 144–€ 240
Ball Joints - Upper and Lower1.6h€ 72–€ 120
Transmission8 operations
OperationLabour hours (OLP)Est. labour cost
Clutch Disc10.9h€ 490–€ 817
Clutch Hydraulic Line6.0h€ 270–€ 450
Dual Mass Flywheel9.2h€ 413–€ 690
Flywheel Replacement9.1h€ 409–€ 682
Kickdown Cable12.1h€ 544–€ 907
Manual Trans Fluid Change13.9h€ 625–€ 1042
Neutral Safety Switch5.6h€ 251–€ 420
Overdrive Solenoid9.5h€ 427–€ 712
💵 WORKSHOP LABOUR RATES BY COUNTRY

Average independent-workshop hourly labour rates, to estimate repair costs in your country.

🇩🇪Germany€95/h
🇪🇸Spain€55/h
🇫🇷France€75/h
🇮🇹Italy€45/h
🇬🇧UK£80/h
🇺🇸USA$120/h
Reference rate
€45/h
Source: Eurostat 2024
💧 FLUIDS & LUBRICANTS
Engine oil
Engine oil
Mopar 5W-20 Synthetic Blend
With filter change
7.0 L
Coolant
Coolant
Mopar OAT Coolant (Purple)
Use pre-mixed or mix 50/50 with distilled water
10.0 L
Brake fluid
Brake fluid
Mopar DOT 4 Brake Fluid
Replace when moisture content exceeds 3% or every 2-3 years
Automatic transmission fluid
Mopar ATF+4
10.0 L
Power steering fluid
Mopar ATF+4
1.0 L
Washer fluid
Windshield Washer Fluid
Refill as needed. Use winter-rated in cold climates.
3.5 L
📋 RECALLS & TSB (10)
NHTSA 09V296000
Equipment Adaptive/Mobility
Date: 29/07/2009
ACCESS MOBILITY IS RECALLING 3 MODEL YEAR 2004 FORD E-250 AND MODEL YEAR 2006 DODGE SPRINTER VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSI…
NHTSA 09V295000
Equipment Adaptive/Mobility
Date: 29/07/2009
ACCESS MOBILITY IS RECALLING 3 MODEL YEAR 2004 FORD E-250 AND MODEL YEAR 2006 DODGE SPRINTER VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFT. THE VEHICLE FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS …
NHTSA 09V039000
Equipment Adaptive/Mobility
Date: 29/01/2009
OBS IS RECALLING 3 RICON WHEELCHAIR LIFTS WHICH IT INSTALLED ON CERTAIN BLUE BIRD AND DODGE SPRINTER SCHOOL BUSES. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE ANTI-STO…
NHTSA 08V569000
Equipment Adaptive/Mobility
Date: 24/10/2008
CUMMINGS IS RECALLING 42 MY 2006-2008 FORD E150, E350, CHEVROLET EXPRESS, MY 2006 FORD E250, GMC SAVANNA, DODGE SPRINTER CONVERSION VANS, AND MY 2007 NEWMAR DUTCHSTAR MOTOR HOMES EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENT…
NHTSA 08V568000
Equipment Adaptive/Mobility
Date: 24/10/2008
CUMMINGS IS RECALLING 42 MY 2006-2008 FORD E150, E350, CHEVROLET EXPRESS, MY 2006 FORD E250, GMC SAVANNA, DODGE SPRINTER CONVERSION VANS, AND MY 2007 NEWMAR DUTCHSTAR MOTOR HOMES EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE BUSES FAIL TO COMPLY WITH THE REQUIREMENT…
NHTSA 08V663000
Equipment Adaptive/Mobility
Date: 16/12/2008
SUNSET VANS IS RECALLING 169 MY 2005-2007 ECONOLINE, G SERIES AND SPRINTER TRUCKS BUILT ON DODGE, FORD AND CHEVROLET CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403…
NHTSA 08V662000
Equipment Adaptive/Mobility
Date: 15/12/2008
SUNSET VANS IS RECALLING 267 MY 2005-2007 ECONOLINE, G SERIES AND SPRINTER TRUCKS BUILT ON DODGE, FORD AND CHEVROLET CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. …
NHTSA 08V526000
Equipment Adaptive/Mobility
Date: 08/10/2008
MATTHEWS IS RECALLING 8 MY 1998 BLUEBIRD, MY 2004 FORD E450, MY 2005-2006 THOMAS BUILT BUS, MY 2006 INTERNATIONAL BUS, MY 2007 CHEVROLET 5500, FREIGHTLINER AND DODGE SPRINTER TRUCKS, TRANSIT BUSES, AND SPECIALTY VEHICLES EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE…
NHTSA 08V524000
Equipment Adaptive/Mobility
Date: 08/10/2008
MATTHEWS IS RECALLING 8 MY 1998 BLUEBIRD, MY 2004 FORD E450, MY 2005-2006 THOMAS BUILT BUSES, MY 2006 INTERNATIONAL BUS, MY 2007 CHEVROLET 5500, FREIGHTLINER AND DODGE SPRINTER TRUCKS, TRANSIT BUSES, AND SPECIALTY VEHICLES EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THE…
NHTSA 07V246000
Air Bags › Side/Window
Date: 07/06/2007
ON CERTAIN TRUCKS, THE SIDE WINDOW AIR BAG MODULE DIFFUSER MATERIAL MAY CONTAIN HAIRLINE CRACKS.
🔴 DASHBOARD WARNING LIGHTS — UNIVERSAL GUIDE

53 warning lights classified by urgency. Appears on your vehicle? Check the urgency level.

Show all dashboard warning lights
🔴 IMMEDIATE STOP — pull over
Oil Pressure WarningEngine
Engine Temperature WarningCooling
!BRAKE
Brake System WarningBrakes
K
Immobilizer / Key FaultSecurity
🟠 WARNING — check soon
Malfunction Indicator Light (MIL) / Check EngineEngine
Diesel Particulate Filter (DPF)Emissions
+−
Battery / Charging SystemElectrical
Low Fuel WarningFuel
!BRAKE
ABS WarningBrakes
!BRAKE
Brake Pad Wear IndicatorBrakes
!BRAKE
Electronic Parking Brake (EPB)Brakes
!
Power Steering WarningSteering
ESC / Stability Control FaultChassis
Tire Pressure Warning (TPMS)Chassis
Transmission Temperature WarningTransmission
Transmission / Gearbox FaultTransmission
Airbag / SRS WarningActive safety
EGR / Exhaust Gas Recirculation FaultEmissions
Catalytic Converter / Emissions FaultEmissions
AdBlue / DEF Level LowEmissions
Coolant Level LowCooling
Hybrid / EV System WarningHybrid
EV Charge System FaultHybrid
12V Battery (Hybrid/EV Auxiliary)Hybrid
S
Suspension Fault / Air SuspensionSuspension
N
CAN Bus / Network Communication FaultNetwork
Water in Fuel FilterFuel
Diesel Injector FaultFuel
!
Steering Angle Sensor FaultSteering
Turbo / Boost Pressure FaultEngine
Regenerative Braking Fault (Hybrid/EV)Hybrid
🟡 MONITOR
Fuel Cap / Evap SystemEmissions
?
4WD / AWD SystemDrivetrain
L
Bulb Failure WarningLighting
L
Headlight Range / Leveling FaultLighting
Service / Maintenance DueMaintenance
AC
A/C System FaultHvac
Clutch Wear WarningTransmission
A
Cruise Control / ACC FaultADAS
🔵 INFORMATION
Engine Temperature Low (Blue)Cooling
Glow Plug / Diesel PreheatEngine
Traction Control / ESC OffChassis
Seatbelt ReminderActive safety
L
Rear Fog Light IndicatorLighting
A
Lane Departure / LDWS WarningADAS
A
Forward Collision Warning (FCW/AEB)ADAS
A
Blind Spot Monitor FaultADAS
A
Rear Parking Sensor / Camera FaultADAS
Windshield Washer Fluid LowMaintenance
!
Door Open WarningBody
!
Hood / Trunk Open WarningBody
Gear Shift Indicator (Manual)Transmission
Sport / Performance Mode ActiveTransmission
📢 REPORTED COMPLAINTS & PROBLEMS (NHTSA)

202 owner complaints filed with the U.S. National Highway Traffic Safety Administration (NHTSA) for the Dodge Sprinter across model years 2003–2009. These are real, verified reports submitted by vehicle owners.

5 fires 1 injury
Complaints by model year (most reported first)
Model year 200874
Model year 200771
Model year 200439
Model year 200315
Model year 20093
Most reported components (all years)
Air Bags97
Engine And Engine Cooling20
Tires19
Electrical System15
Structure10
Fuel System7
Sample reports
2008 DODGE SPRINTER 2500 CONSUMER WRITES IN REGARDS TO REPLACEMENT PARTS NOT AVAILABLE TO REPAIR PASSENGER AND DRIVER AIRBAG RECALL NOTICES. *SMD UPDATED 09/14/2017*JS (MY 2008)
TL*THE CONTACT OWNS A 2007 DODGE SPRINTER. WHILE DRIVING 45 MPH, THE VEHICLE CAME TO A COMPLETE STOP WITHOUT WARNING. ALL OF THE INSTRUMENT PANEL LIGHTS ILLUMINATED. THE CONTACT HAD TO PLACE THE VEHICLE IN NEUTRAL SEVERAL TIMES UNTIL… (MY 2007)
TL*THE CONTACT OWNS A 2004 DODGE SPRINTER. WHILE DRIVING 65 MPH, THE VEHICLE SPEED DECREASED DRAMATICALLY. THE ENGINE WARNING LIGHT ILLUMINATED AFTER THE VEHICLE DECREASED IN SPEED. HE TOOK THE VEHICLE TO THE DEALER ON NINE OCCASIONS A… (MY 2004)
DT: THE CONTACT STATED 2004 SPRINTER 2500 DRAINED THE BATTERY AND NEEDED TO BE RECHARGED ABOUT EVERY THREE WEEKS. THE DEALERSHIP STATED THERE WAS A TSB , BUT THEY REFUSED TO FIX IT. *AK (MY 2004)

Source: NHTSA complaints database (U.S. data.gov). Figures cover production years 2003–2009.

Frequently Asked Questions

Does the Dodge Sprinter have any safety recalls?

Yes — 10 official NHTSA recall campaign(s) affect this model, mainly: EQUIPMENT ADAPTIVE/MOBILITY, AIR BAGS:SIDE/WINDOW. Check the recalls section for your exact year/VIN.

What does fault code P0300 mean on the Dodge Sprinter?

Random/Multiple Cylinder Misfire Detected This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0128 mean on the Dodge Sprinter?

Coolant temperature below thermostat regulating temperature — thermostat stuck open or faulty This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0011 mean on the Dodge Sprinter?

A Camshaft Position Timing Over-Advanced or System Performance (Bank 1) This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

Are engine problems common on the Dodge Sprinter?

Yes — 21 of 199 real owner reports filed with NHTSA mention the engine. One owner reported: “TL* THE CONTACT OWNS A 2003 DODGE SPRINTER 2500 EQUIPPED WITH A PGW WINDSHIELD, TINT-LAMINATED, PART NUMBER DW01488GBNN. THE CONTACT STATED THAT THE WINDSHIELD WAS REPLACED BECAUSE IT WAS DAMAGED BY A…” See the owner-reported complaints section below for more.

Are electrical problems common on the Dodge Sprinter?

Yes — 22 of 199 real owner reports filed with NHTSA mention the electrical. One owner reported: “I PURCHASED A 2003 DODGE INTREPID IN NOVEMBER OF 2005 AND THE CAR RUNS FINE UP UNTIL ABOUT A MONTH AND A HALF AGO. THE CHECK ENGINE LIGHT CAME ON AND THE CAR WOULD GET STUCK IN ONE GEAR AND MY RPM WOU…” See the owner-reported complaints section below for more.

Are airbags problems common on the Dodge Sprinter?

Yes — 87 of 199 real owner reports filed with NHTSA mention the airbags. One owner reported: “I have received a letter from the FCA US LLC regarding recalls for both airbags. I have called 3-4 times requesting this service. Because the van is technically a dodge (although made by mercedes, b…” See the owner-reported complaints section below for more.

What tyres does the Dodge Sprinter (2003–2009) use?

The original OEM tyre size for the Dodge Sprinter (2003–2009) is 215/55 R16. Compatible alternative sizes: ["245/45R19"]. See the Tyres section on this page to compare offers from the main suppliers.

What is the right battery for the Dodge Sprinter (2003–2009)?

The battery specified for the Dodge Sprinter (2003–2009) is group 34 (BCI), with a cold cranking rating of 600A. See the Battery section on this page for the main cross-references between brands.

What engine oil should I use on the Dodge Sprinter (2003–2009)?

The engine oil specification for the Dodge Sprinter (2003–2009) is Mopar 5W-20 Synthetic Blend. Always use the viscosity grade approved by the manufacturer: a different oil can reduce engine protection and void the warranty. Check the change interval in the Maintenance section.

Which OBD2 fault codes are commonly documented for the Dodge Sprinter (2003–2009)?

Commonly documented OBD2 codes across many vehicles include: P0420, P0300, P0171. Find the full description, likely causes and estimated repair costs in the OBD2 Codes section on this page.

How often should the Dodge Sprinter (2003–2009) be serviced?

Routine maintenance for the Dodge Sprinter (2003–2009) typically includes an oil change every 6,000–9,000 miles (10,000–15,000 km), an air filter every 12,000–18,000 miles (20,000–30,000 km) and a brake inspection every 12,000 miles (20,000 km). Check the full plan with specific intervals in the Scheduled Maintenance section on this page.

Found what you were looking for? Explore other Dodge models in our database, compare tyre offers in your size, or search a specific fault code in the TroubleAtlas OBD2 database.

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