Ford Windstar (1995–2003) — Maintenance, Battery & Fault Codes | TroubleAtlas

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Ford Windstar (1995–2003)
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FORD WINDSTAR (1995–2003) Manual — Codes, Tyres & Parts

Built 1995–2003 · all production years covered on this single page

3.8L V6 • Gasoline

Ford Windstar (1995–2003)

© Wikimedia Commons CC BY-SA

5 Common problems View details →
29 OBD2 codes View details →
38 Recalls / TSB View details →
TroubleAtlas Score
An independent value score for the Ford Windstar (1995–2003) — reliability, safety, cost, parts, upkeep and documentation. Owing nothing to the manufacturer.
Scorecard · each voice 0–10
Reliability
n/a
Safety & recalls
n/a
Repair cost
8.6
Parts & repairability
4.5
Maintenance & durability
7.1
Documentation & support
8.4
★ How we calculate this → Methodology
TROUBLEATLAS · SCOREINDEPENDENT · VERIFIED★★TA7.2/10
Independent · Verified · Never for sale

Every figure on this Ford Windstar (1995–2003) page is aggregated and cross-checked against more than 6.6 million real workshop operations, NHTSA records and OEM technical sources — and updated continuously. No invented estimates.

The Ford Windstar (1995–2003) uses Motorcraft 5W-20 Synthetic Blend engine oil. Its battery is group 65 (BCI), rated at 650A cold-cranking amps. It is powered by a 3.8L V6 engine. Its OEM tyre size is 215/55 R16. Use the sections below for verified fluids, battery, OEM tyres, the maintenance schedule, recommended parts and the most commonly reported OBD2 fault codes for this vehicle.

⚠️ COMMON PROBLEMS
Engine overheatingFREQUENT

Engine temperature over limits — check coolant level, thermostat and radiator.

Related codes: P0217

Oil pressure sensor: low signalFREQUENT

ECU detects insufficient oil pressure — check oil level and sensor.

Related codes: P0522

Insufficient oil pressureFREQUENT

Oil pressure below critical threshold — stop the engine and check immediately.

Related codes: P0524

Engine control module (PCM) faultFREQUENT

Faulty ECU processor — requires specialist workshop diagnosis.

Related codes: P0606

Throttle actuatorFREQUENT

Throttle actuator motor circuit open — loss of throttle response.

Related codes: P2100

🔧 COMMON REPAIRS
🔧
Front brake pads
Difficulty: Medium
1.2h
€84 – €108
🔧
Rear brake pads
Difficulty: Medium
1.2h
€84 – €108
🛢
Engine oil change
Difficulty: Easy
0.5h
€35 – €45
🔧
ABS Module
Difficulty: Hard
2.4h
€168 – €216
💰 AVERAGE INDICATIVE COSTS

Prices may vary by area and workshop.

🔧
Full service
€ 120 – € 200
🛑
Full brake service
€ 180 – € 300
⚡
Spark plug replacement
€ 80 – € 140
📊
Electronic diagnosis
€ 40 – € 70
⏱️ OFFICIAL LABOUR TIMES (OLP)

Standard labour hours from a database of 6.6M+ real shop operations, with an indicative labour-cost estimate for your country.

Brakes8 operations
OperationLabour hours (OLP)Est. labour cost
ABS Module2.4h€ 108–€ 180
ABS Pump2.4h€ 108–€ 180
ABS Tone Ring1.8h€ 81–€ 135
ABS Wheel Speed Sensor - Front1.8h€ 81–€ 135
ABS Wheel Speed Sensor - Rear1.8h€ 81–€ 135
Brake Bleed - All Four1.8h€ 81–€ 135
Brake Booster3.6h€ 162–€ 270
Brake Booster Check Valve1.2h€ 54–€ 90
Cooling8 operations
OperationLabour hours (OLP)Est. labour cost
Coolant Bypass Pipe1.8h€ 81–€ 135
Coolant Flush0.8h€ 36–€ 60
Coolant Reservoir1.8h€ 81–€ 135
Coolant Temperature Sensor1.2h€ 54–€ 90
Cooling Fan Assembly1.8h€ 81–€ 135
Cooling Fan Motor1.8h€ 81–€ 135
Cooling Fan Relay1.2h€ 54–€ 90
Engine Oil Cooler1.8h€ 81–€ 135
Electrical8 operations
OperationLabour hours (OLP)Est. labour cost
Airbag - Driver1.8h€ 81–€ 135
Airbag - Passenger1.8h€ 81–€ 135
Airbag - Side1.8h€ 81–€ 135
Airbag Module/Computer1.8h€ 81–€ 135
Alternator2.4h€ 108–€ 180
Alternator Belt1.8h€ 81–€ 135
Amplifier1.8h€ 81–€ 135
Antenna0.6h€ 27–€ 45
Engine8 operations
OperationLabour hours (OLP)Est. labour cost
Camshaft Position Sensor1.8h€ 81–€ 135
Camshaft R&R5.4h€ 243–€ 405
Connecting Rod Bearings1.8h€ 81–€ 135
Crankshaft Position Sensor1.8h€ 81–€ 135
Crankshaft R&R1.8h€ 81–€ 135
Cylinder Head R&R5.4h€ 243–€ 405
Cylinder Head Resurface5.4h€ 243–€ 405
Engine Mount - Front3.6h€ 162–€ 270
Exhaust8 operations
OperationLabour hours (OLP)Est. labour cost
Air Injection Check Valve1.8h€ 81–€ 135
Catalytic Converter - California2.4h€ 108–€ 180
Catalytic Converter - Direct Fit2.4h€ 108–€ 180
Catalytic Converter - Universal2.4h€ 108–€ 180
Downpipe2.4h€ 108–€ 180
EGR Cooler1.8h€ 81–€ 135
EGR Tube1.8h€ 81–€ 135
EGR Valve1.8h€ 81–€ 135
Fuel system8 operations
OperationLabour hours (OLP)Est. labour cost
Charcoal Canister1.8h€ 81–€ 135
EVAP Purge Valve1.8h€ 81–€ 135
EVAP Vent Valve1.8h€ 81–€ 135
Fuel Cap0.4h€ 18–€ 30
Fuel Filler Neck3.6h€ 162–€ 270
Fuel Filter1.2h€ 54–€ 90
Fuel Filter - In-Tank1.2h€ 54–€ 90
Fuel Injector - Single3.6h€ 162–€ 270
HVAC8 operations
OperationLabour hours (OLP)Est. labour cost
AC Accumulator2.4h€ 108–€ 180
AC Clutch Coil1.8h€ 81–€ 135
AC Compressor2.4h€ 108–€ 180
AC Compressor Clutch2.4h€ 108–€ 180
AC Compressor Oil Add2.4h€ 108–€ 180
AC Condenser2.4h€ 108–€ 180
AC Evaporator2.4h€ 108–€ 180
AC Expansion Valve (TXV)2.4h€ 108–€ 180
Steering8 operations
OperationLabour hours (OLP)Est. labour cost
Center Link/Drag Link1.8h€ 81–€ 135
Electric Power Steering Module1.8h€ 81–€ 135
Electric Power Steering Motor1.8h€ 81–€ 135
Idler Arm1.2h€ 54–€ 90
Pitman Arm1.8h€ 81–€ 135
Power Steering Fluid Flush0.5h€ 22–€ 37
Power Steering Gear Box2.4h€ 108–€ 180
Power Steering Hose - High Pressure1.8h€ 81–€ 135
Suspension8 operations
OperationLabour hours (OLP)Est. labour cost
Air Line1.8h€ 81–€ 135
Air Spring/Air Bag1.8h€ 81–€ 135
Air Suspension Compressor1.8h€ 81–€ 135
Air Suspension Height Sensor1.8h€ 81–€ 135
Air Suspension Valve Block1.8h€ 81–€ 135
Ball Joint - Lower2.4h€ 108–€ 180
Ball Joint - Upper2.4h€ 108–€ 180
Ball Joints - Upper and Lower2.4h€ 108–€ 180
Transmission8 operations
OperationLabour hours (OLP)Est. labour cost
Clutch Cable1.8h€ 81–€ 135
Clutch Disc1.8h€ 81–€ 135
Clutch Kit5.4h€ 243–€ 405
Clutch Master Cylinder2.4h€ 108–€ 180
Clutch Slave Cylinder2.4h€ 108–€ 180
Flywheel Resurface5.4h€ 243–€ 405
Kickdown Cable1.8h€ 81–€ 135
Neutral Safety Switch1.8h€ 81–€ 135
💵 WORKSHOP LABOUR RATES BY COUNTRY

Average independent-workshop hourly labour rates, to estimate repair costs in your country.

🇩🇪Germany€95/h
🇪🇸Spain€55/h
🇫🇷France€75/h
🇮🇹Italy€45/h
🇬🇧UK£80/h
🇺🇸USA$120/h
Reference rate
€45/h
Source: Eurostat 2024
💧 FLUIDS & LUBRICANTS
Engine oil
Engine oil
Motorcraft 5W-20 Synthetic Blend
With filter change
5.2 L
Coolant
Coolant
Motorcraft Orange Coolant
Use pre-mixed or mix 50/50 with distilled water
9.5 L
Brake fluid
Brake fluid
Motorcraft DOT 4 LV Brake Fluid
Replace when moisture content exceeds 3% or every 2-3 years
Transmission fluid
Motorcraft MERCON LV ATF
10.4 L
Power steering fluid
Motorcraft MERCON LV
0.9 L
Washer fluid
Windshield Washer Fluid
Refill as needed. Use winter-rated in cold climates.
3.3 L
🔧 SCHEDULED MAINTENANCE
Wiper Blades12 months
Engine Oil And Filter8,000 km / 6 months
Tire Rotation8,000 km / 6 months
Chassis Lubrication8,000 km / 6 months
Tire Pressure And Condition8,000 km / 1 months
Brake System Inspection16,000 km
Steering And Suspension Components16,000 km
Cabin Air Filter32,000 km
📋 RECALLS & TSB (38)
NHTSA 00V020000
Visibility › Glass, Side/Rear
Date: 31/01/2000
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES MAY HAVE BEEN BUILT WITH INCORRECT URETHANE, RESULTING IN AN ADHESIVE BOND RATHER THAN THE INTENDED MOLECULAR BOND FOR THE FRONT WINDSHIELD AND REAR LIFTGATE GLASS.
NHTSA 00V351000
Electrical System › Wiring › Interior/Under Dash
Date: 30/10/2000
VEHICLE DESCRIPTION: MINIVANS BUILT WITH INSTRUMENT CLUSTERS WITHOUT THE MESSAGE CENTER, FAIL TO COMPLY WITH THE REQUIREMENTS OF STANDARD NO. 118, "POWER-OPERATED WINDOW, PARTITION, AND ROOF PANEL SYSTEMS." THE POWER WINDOWS MAY BE OPERABLE AFTER THE IGNITION HAS BEEN TURNED…
NHTSA 97V165000
Steering › Gear Box › Shaft Sector
Date: 30/09/1997
VEHICLE DESCRIPTION: PASSENGER VEHICLES AND MINI-VANS. THE RACK AND PINION STEERING GEARS MAY HAVE DAMAGED INPUT SHAFT BEARINGS.
NHTSA 98I003000
Service Brakes, Hydraulic › Foundation Components › Disc › Caliper
Date: 30/07/1998
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. MINI VANS SOLD DURING THE MONTHS OF DECEMBER 1996, AND JANUARY, FEBRUARY AND MAY 1997. FRONT BRAKE CALIPER ANCHOR PLATE TO HUB AND SPINDLE ASSEMB…
NHTSA 15V608000
Suspension › Rear › Axle › Non-Powered Axle Assembly
Date: 29/09/2015
Ford Motor Company (Ford) is recalling certain model year 1998-2003 Windstar vehicles manufactured September 2, 1997, to July 3, 2003. The affected vehicles were previously remedied to safeguard against the rear axle cracking from corrosion, however, the remedy brackets may have…
NHTSA 10V385000
Suspension › Rear › Axle › Non-Powered Axle Assembly
Date: 26/08/2010
FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997 THROUGH FEBRUARY 28, 2003 AND CURRENTLY REGISTERED OR ORIGINALLY SOLD IN CONNECTICUT, DELAWARE, DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUS…
NHTSA 11V030000
Structure › Frame And Members › Underbody Shields
Date: 26/01/2011
FORD IS RECALLING CERTAIN MODEL YEAR 1999-2003 WINDSTAR VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, THE DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMP…
NHTSA 95E006002
Air Bags › Frontal
Date: 24/02/1995
THE PASSENGER SIDE AIR BAG HAS AN INFLATOR BODY THAT CRACKED DURING FORMING OF THE CURL THAT RETAINS THE IGNITER PLUG IN THE END OF THE INFLATOR. ALSO THE IGNITER END CAP CAN SEPARATE FROM THE INFLATOR.
NHTSA 01V207000
Vehicle Speed Control › Accelerator Pedal
Date: 22/06/2001
VEHICLE DESCRIPTION: MINIVANS EQUIPPED WITH AN ADJUSTABLE PEDAL OPTION. THE DRIVER FLOOR MAT COULD INTERFERE WITH THE ACCELERATOR PEDAL.
NHTSA 97V180000
Structure › Body › Hood
Date: 20/10/1997
VEHICLE DESCRIPTION: PASSENGER VEHICLES AND MINI VANS. TEARING OF THE BOND BETWEEN THE INNER AND OUTER HOOD PANELS DURING MINOR FRONT END COLLISIONS CAN RESULT IN A GAP AT THE LEADING EDGE OF THE HOOD. AIR FORCED BETWEEN THE INNER AND OUTER PANELS CAN PRODUCE ENOUGH PRESSURE T…
NHTSA 00V168000
Exterior Lighting
Date: 19/06/2000
VEHICLE DESCRIPTION: MINI VANS, LIGHT PICKUP TRUCKS, AND SPORT UTILITY VEHICLES. OFF LEASE CANADIAN VEHICLES EQUIPPED WITH DAYTIME RUNNING LIGHTS WHICH MEET CANADIAN REQUIREMENTS AND NOT THE PHOTOMETRIC REQUIREMENTS OF FMVSS 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIP…
NHTSA 00V164000
Fuel System, Gasoline › Delivery
Date: 19/06/2000
VEHICLE DESCRIPTION: MINI VANS. THESE VEHICLES MAY HAVE INCORRECTLY FUEL LINE END FORMS WHICH COULD RESULT IN A LOWER THAN SPECIFIED PULL APART FORCE FOR THE INSTALLED FUEL LINE CONNECTION.
NHTSA 00V228001
Seat Belts
Date: 18/08/2000
VEHICLE DESCRIPTION: PASSENGER VEHICLES, LIGHT DUTY TRUCKS, SPORT UTILITY VEHICLES, AND MINI VANS EQUIPPED WITH TRW SEAT BELT BUCKLE ASSEMBLIES. THE BUCKLE BASE OF THESE SEAT BELT ASSEMBLIES WERE NOT PROPERLY HEAT TREATED AND THEREFORE DO NOT PASS THE LOAD BEARING REQUIREMENT O…
NHTSA 01V199000
Suspension › Front › Springs › Coil Springs
Date: 18/06/2001
ON CERTAIN MINIVANS ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRG…
NHTSA 01V227001
Seat Belts › Front › Buckle Assembly
Date: 16/07/2001
VEHICLE DESCRIPTION: PASSENGER AND SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND MINIVANS. EQUIPPED WITH SEAT BELTS SUPPLIED BY TRW. IT IS POSSIBLE THAT THE DRIVER'S AND/OR FRONT PASSENGER'S OUTBOARD SEAT BELT BUCKLE MAY NOT FULLY LATCH. FORD CROWN VICTORIA BUILT AT ST. THOMAS …
NHTSA 01V262000
Equipment › Appliance › Air Conditioner
Date: 15/08/2001
VEHICLE DESCRIPTION: MINI VANS EQUIPPED WITH AUXILIARY REAR AIR-CONDITIONING. IF THE AUXILIARY AIR-CONDITIONING BLOWER MOTOR STOPS TURNING WHILE IN THE MEDIUM-LOW BLOWER SPEED SETTING, THERE IS THE POTENTIAL THAT THE RESISTOR MAY BECOME HOT AND SMOKE.
NHTSA 01V261000
Visibility › Windshield Wiper/Washer › Motor
Date: 15/08/2001
VEHICLE DESCRIPTION: MINI VANS. CONTAMINANTS SUCH AS WATER, SALT, AND WINDSHIELD WASHER SOLUTION CAN ENTER THE WIPER MOTOR COVER ASSEMBLY THROUGH PINHOLES ON THE EXTERIOR OF THE COVER THAT ARE USED IN THE MOLDING PROCESS. IN ADDITION, ON CERTAIN OF THE VEHICLES BUILT BETWEEN…
NHTSA 99V147000
Service Brakes, Hydraulic › Foundation Components › Master Cylinder
Date: 14/06/1999
VEHICLE DESCRIPTION: MINIVANS. THE BRAKE FLUID MASTER CYLINDER IS RECESSED AND ORIENTED IN THE ENGINE COMPARTMENT SO THAT THE BRAKE FLUID WARNING STATEMENT EMBOSSED ON BOTH THE TOP OF THE FILLER CAP AND THE SIDE OF THE RESERVOIR BODY ARE NOT ENTIRELY VISIBLE BY DIRECT VIEW. TH…
NHTSA 96V086000
Power Train › Automatic Transmission
Date: 14/05/1996
THE PARK PAWL SHAFT WAS IMPROPERLY POSITIONED WHEN THE ROLL PIN THAT RETAINS IT WAS INSTALLED DURING TRANSMISSION ASSEMBLY. IF THE SHAFT WAS NOT PROPERLY POSITIONED, THE ROLL PIN MAY NOT HAVE LINED UP WITH THE GROOVE IN THE SHAFT AND HAVE BEEN CRUSHED AT ASSEMBLY. ALSO, A BURR…
NHTSA 09V399000
Vehicle Speed Control
Date: 13/10/2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUI…
NHTSA 00V270000
Air Bags
Date: 13/09/2000
CERTAIN PASSENGER VEHICLES, LIMOUSINES, AND MINI VANS WERE BUILT WITH A NEWLY DESIGNED RESTRAINT CONTROL MODULE (RCM). IN SOME CASES, THE RCM DOES NOT RECOGNIZE CERTAIN SYSTEM FAULTS THAT COULD RESULT IN AN AIR BAG OR SEAT BELT PRE-TENSIONER UNEXPECTEDLY ACTIVATING DURING THE S…
NHTSA 06E056000
Fuel System, Gasoline
Date: 13/06/2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH T…
NHTSA 01I007000
Suspension › Front › Springs › Coil Springs
Date: 12/07/2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 1995-1998 FORD WINDSTAR MINIVANS. THE FRONT COIL SPRINGS COULD POTENTIALLY FRACTURE DUE TO CORROSION. NOTE: THE 1997-1998 …
NHTSA 02V072000
Trailer Hitches
Date: 11/03/2002
IN SOME MINIVANS, WATER AND OTHER CONTAMINANTS (DIRT, SALT, ETC.) CAN ENTER INTO THE RIGHT REAR PASSENGER COMPARTMENT DUE TO A MISSING BODY SEALER.
NHTSA 97V097000
Power Train › Automatic Transmission
Date: 09/06/1997
VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH AX4S AUTOMATIC TRANSAXLES. THE LOW/INTERMEDIATE SERVO COVER CAN SEPARATE FROM THE TRANSAXLE WHILE THE VEHICLE IS BEING DRIVEN. IF THIS OCCURS, TRANSMISSION FLUID WILL LEAK CONTACTING THE CATALYTIC CONVERTER.
NHTSA 00V412000
Air Bags › Frontal › Sensor/Control Module-Inactive
Date: 06/12/2000
VEHICLE DESCRIPTION: MINIVANS AND PASSENGER VEHICLES. A RESTRAINT CONTROL MODULE (RCM) OR A SIDE OR FRONT CRASH SENSOR MAY HAVE BEEN ASSEMBLED WITH ONE OR MORE OF THE SCREWS THAT MOUNT THE CIRCUIT BOARD IN THE HOUSING MISSING. IF SOME OR ALL OF THE SCREWS ARE MISSING, THE PE…
NHTSA 03V459000
Seats › Mid/Rear Assembly
Date: 06/11/2003
CERTAIN MINIVANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEM." DURING TESTING, A THIRD ROW BENCH FLOOR-TO-SEAT LATCH RELEASED BEFORE THE STRENGTH REQUIREMENT WAS MET. IDENTICAL LATCHES ARE USED IN THE…
NHTSA 96V166000
Power Train › Automatic Transmission › Gear Position Indication (Prndl)
Date: 05/09/1996
THE PARK PAWL ABUTMENT BRACKET HAS A SHARP EDGE WHICH CAN CAUSE THE PARKING PAWL TO HANG UP AND NOT ENGAGE THE PARK GEAR. THIS WOULD ALLOW THE VEHICLE TO MOVE EVEN THOUGH THE GEAR SHIFT INDICATOR SHOWS THAT THE VEHICLE IS IN PARK.
NHTSA 94V223000
Electrical System › Alternator/Generator/Regulator
Date: 04/11/1994
THE ALTERNATOR OUTPUT WIRE WAS NOT CONNECTED TIGHTLY TO THE POWER DISTRIBUTION BOX.
NHTSA 94V222000
Electrical System › Wiring › Front Underhood
Date: 04/11/1994
THE WIRING HARNESS INSULATION CAN ABRADE ON A BRACE THAT RUNS FROM THE INSTRUMENT PANEL TO THE COWL.
NHTSA 02V101000
Service Brakes, Hydraulic › Foundation Components › Hoses, Lines/Piping, And Fittings
Date: 04/04/2002
ON CERTAIN MINIVANS ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRG…
NHTSA 12V193000
Power Train › Axle Assembly
Date: 03/05/2012
FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, AND CURRENTLY REGISTERED OR ORIGINALLY SOLD IN VIRGINIA. OVER TIME, CORROSION CAN WEAKEN THE REAR AXLE MAKING IT SUSCEPTIBLE TO TORSIONAL STRESS. CORROSIO…
NHTSA 12V195000
Suspension › Rear › Axle › Non-Powered Axle Assembly
Date: 03/05/2012
FORD IS RECALLING CERTAIN MODEL YEAR 1998-2003 WINDSTAR VEHICLES MANUFACTURED FROM SEPTEMBER 1, 1997, THROUGH JULY 3, 2003, REGISTERED IN PUERTO RICO. DUE TO INCREASED STRESSES CAUSED BY HIGH CYCLES OF TORSIONAL LOADING, SPECIFIC TO THIS MARKET, THE REAR AXLE CAN CRACK.
NHTSA 12V194000
Suspension › Front › Control Arm
Date: 03/05/2012
FORD IS RECALLING CERTAIN MODEL YEAR 1999-2003 WINDSTAR VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATE OF VIRGINIA. CORROSION-RELATED FRACTURES OF THE FRONT LOWER CONTROL ARM REAR ATTACHING BRACKETS AND BODY MOUNT ATTACHMENTS MAY OCCUR.
NHTSA 99V309000
Fuel System, Gasoline › Storage › Tank Assembly
Date: 02/11/1999
VEHICLE DESCRIPTION: MINIVANS WHICH WERE ORIGINALLY SOLD OR CURRENTLY REGISTERED IN THE FOLLOWING HOT WEATHER STATES: ALABAMA, ARIZONA, ARKANSAS, CALIFORNIA (10 SOUTHERN COUNTIES), FLORIDA, GEORGIA, HAWAII, LOUISIANA, MISSISSIPPI, NEVADA (CLARK COUNTY ONLY), OKLAHOMA, SOUTH CA…
NHTSA 99I001000
Structure › Body
Date: 02/06/1999
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: MINIVANS. THE OVERHEAD CONSOLE REAR RETAINING BRACKET CAN DEVELOP CRACKS AND SEPARATE, ALLOWING THE OVERHEAD CONSOLE TO BEC…
NHTSA 96V114000
Seats
Date: 01/07/1996
THE FOUR FASTENERS SECURING THE DRIVER'S SEAT TO THE FLOORPAN WERE NOT TORQUED TO PROPER SPECIFICATIONS.
NHTSA 97V051000
Child Seat
Date: 01/04/1997
VEHICLE DESCRIPTION: MINIVAN EQUIPPED WITH SECOND ROW BENCH SEATS WITH OPTIONAL INTEGRATED CHILD SEAT (ICS). THE HEADREST LOCKOUT MECHANISM ON THE SEATS MAY NOT ENGAGE AND LOCK THE HEADRESTS IN THE "DOWN" POSITION, AS INTENDED, WHEN THE ICS IS DEPLOYED. A VEHICLE OCCUPANT COUL…
🔴 DASHBOARD WARNING LIGHTS — UNIVERSAL GUIDE

57 warning lights classified by urgency. Appears on your vehicle? Check the urgency level.

Show all dashboard warning lights
🔴 IMMEDIATE STOP — pull over
Oil Pressure WarningEngine
Engine Temperature WarningCooling
!BRAKE
Brake System WarningBrakes
K
Immobilizer / Key FaultSecurity
Low Oil Pressure (Ford)Engine
🟠 WARNING — check soon
Malfunction Indicator Light (MIL) / Check EngineEngine
Diesel Particulate Filter (DPF)Emissions
+−
Battery / Charging SystemElectrical
Low Fuel WarningFuel
!BRAKE
ABS WarningBrakes
!BRAKE
Brake Pad Wear IndicatorBrakes
!BRAKE
Electronic Parking Brake (EPB)Brakes
!
Power Steering WarningSteering
ESC / Stability Control FaultChassis
Tire Pressure Warning (TPMS)Chassis
Transmission Temperature WarningTransmission
Transmission / Gearbox FaultTransmission
Airbag / SRS WarningActive safety
EGR / Exhaust Gas Recirculation FaultEmissions
Catalytic Converter / Emissions FaultEmissions
AdBlue / DEF Level LowEmissions
Coolant Level LowCooling
Hybrid / EV System WarningHybrid
EV Charge System FaultHybrid
12V Battery (Hybrid/EV Auxiliary)Hybrid
S
Suspension Fault / Air SuspensionSuspension
N
CAN Bus / Network Communication FaultNetwork
Water in Fuel FilterFuel
Diesel Injector FaultFuel
!
Steering Angle Sensor FaultSteering
Turbo / Boost Pressure FaultEngine
Regenerative Braking Fault (Hybrid/EV)Hybrid
🟡 MONITOR
Fuel Cap / Evap SystemEmissions
?
4WD / AWD SystemDrivetrain
L
Bulb Failure WarningLighting
L
Headlight Range / Leveling FaultLighting
Service / Maintenance DueMaintenance
AC
A/C System FaultHvac
Clutch Wear WarningTransmission
A
Cruise Control / ACC FaultADAS
AdvanceTrac Off (Ford)Chassis
SYNC System Fault (Ford)Electrical
🔵 INFORMATION
Engine Temperature Low (Blue)Cooling
Glow Plug / Diesel PreheatEngine
Traction Control / ESC OffChassis
Seatbelt ReminderActive safety
L
Rear Fog Light IndicatorLighting
A
Lane Departure / LDWS WarningADAS
A
Forward Collision Warning (FCW/AEB)ADAS
A
Blind Spot Monitor FaultADAS
A
Rear Parking Sensor / Camera FaultADAS
Windshield Washer Fluid LowMaintenance
!
Door Open WarningBody
!
Hood / Trunk Open WarningBody
Gear Shift Indicator (Manual)Transmission
Sport / Performance Mode ActiveTransmission
MyKey Speed Limit (Ford)Electrical
📢 REPORTED COMPLAINTS & PROBLEMS (NHTSA)

14075 owner complaints filed with the U.S. National Highway Traffic Safety Administration (NHTSA) for the Ford Windstar across model years 1995–2003. These are real, verified reports submitted by vehicle owners.

512 crash reports 419 fires 489 injuries 13 deaths
Complaints by model year (most reported first)
Model year 19953326
Model year 20011686
Model year 20001674
Model year 19991521
Model year 20031509
Model year 19981429
Model year 19961385
Model year 20021353
Most reported components (all years)
Service Brakes3284
Engine And Engine Cooling2546
Power Train2470
Hydraulic2057
Suspension1962
Electrical System1480
Sample reports
TL* THE CONTACT OWNS A 2003 FORD WINDSTAR. THE CONTACT STATED THAT WHILE DRIVING 40 MPH, THE REAR AXLE BECAME FRACTURED. THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN NUMBER: 12V195000 (SUSPENSION). THE CONTACT MENTIONED THAT… (MY 2003)
WE WERE PULLING INTO A PARKING LOT AND SMOKE CAME FROM UNDER THE HOOD. I IMMEDIATELY SHUT THE VEHICLE OFF AND RAISED THE HOOD. I AM FAMILIAR WITH AUTOMOBILES AND DETERMINED THAT IT WAS NOT OIL OR COOLANT SMOKE BUT AN ELECTRICAL BURN IN T… (MY 1999)
THE ABS LIGHT HAS COME ON AND THE ABS BRAKING SYSTEM HAS BECOME INOPERABLE. *TR (MY 2003)
TL* THE CONTACT OWNS A 2003 FORD WINDSTAR. THE CONTACT STATED THAT THE REAR AXLE EXHIBITED TWO LARGE FRACTURES. THE CONTACT REFERENCED NHTSA CAMPAIGN ID NUMBER 12V195000 (SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY) HOWEVER, THE VIN W… (MY 2003)

Source: NHTSA complaints database (U.S. data.gov). Figures cover production years 1995–2003.

Frequently Asked Questions

Does the Ford Windstar have any safety recalls?

Yes — 38 official NHTSA recall campaign(s) affect this model, mainly: VEHICLE SPEED CONTROL, SUSPENSION:FRONT:SPRINGS:COIL SPRINGS, SERVICE BRAKES. Check the recalls section for your exact year/VIN.

What does fault code P0300 mean on the Ford Windstar?

Random/Multiple Cylinder Misfire Detected This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0128 mean on the Ford Windstar?

Coolant temperature below thermostat regulating temperature — thermostat stuck open or faulty This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

What does fault code P0011 mean on the Ford Windstar?

A Camshaft Position Timing Over-Advanced or System Performance (Bank 1) This code is among the most documented for this model — tap it in the OBD2 section for the full step-by-step guide.

Are brakes problems common on the Ford Windstar?

Yes — 696 of 4000 real owner reports filed with NHTSA mention the brakes. One owner reported: “WHILE DRIVING BACK FROM ROME GA TO CARTERSVILLE GA MY VAN MADE A FUNNY NOISE AND MY SPEED DROPPED FROM 60 TO 50 AND THEN MY BACK TIRES FELT FUNNY LIKE I HAD RUN OVER SOMETHING BUT I KNOW I HAD NOT HIT…” See the owner-reported complaints section below for more.

Are transmission problems common on the Ford Windstar?

Yes — 772 of 4000 real owner reports filed with NHTSA mention the transmission. One owner reported: “TL* THE CONTACT OWNS A 1995 FORD WINDSTAR. THE CONTACT STATED THAT WHILE DRIVING AT 35 MPH, THE REAR AXLE SHIFTED AND FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AW…” See the owner-reported complaints section below for more.

Are engine problems common on the Ford Windstar?

Yes — 1316 of 4000 real owner reports filed with NHTSA mention the engine. One owner reported: “TL* THE CONTACT OWNS A 1995 FORD WINDSTAR. WHEN THE VEHICLE WAS SHIFTED TO THE DRIVE POSITION, THE VEHICLE ACCELERATED AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED CONTINUOUSLY. THE CONTACT STAT…” See the owner-reported complaints section below for more.

What tyres does the Ford Windstar (1995–2003) use?

The original OEM tyre size for the Ford Windstar (1995–2003) is 215/55 R16. Compatible alternative sizes: ["225/60R16", "245/45R19", "205/70R15", "215/65R16", "215/70R15"]. See the Tyres section on this page to compare offers from the main suppliers.

What is the right battery for the Ford Windstar (1995–2003)?

The battery specified for the Ford Windstar (1995–2003) is group 65 (BCI), with a cold cranking rating of 650A. See the Battery section on this page for the main cross-references between brands.

What engine oil should I use on the Ford Windstar (1995–2003)?

The engine oil specification for the Ford Windstar (1995–2003) is Motorcraft 5W-20 Synthetic Blend. Always use the viscosity grade approved by the manufacturer: a different oil can reduce engine protection and void the warranty. Check the change interval in the Maintenance section.

Which OBD2 fault codes are commonly documented for the Ford Windstar (1995–2003)?

Commonly documented OBD2 codes across many vehicles include: P0420, P0300, P0171. Find the full description, likely causes and estimated repair costs in the OBD2 Codes section on this page.

How often should the Ford Windstar (1995–2003) be serviced?

Routine maintenance for the Ford Windstar (1995–2003) typically includes an oil change every 6,000–9,000 miles (10,000–15,000 km), an air filter every 12,000–18,000 miles (20,000–30,000 km) and a brake inspection every 12,000 miles (20,000 km). Check the full plan with specific intervals in the Scheduled Maintenance section on this page.

Have a specific fault code on your Ford Windstar (1995–2003)? Search the code in the OBD2 section of this page or use the full TroubleAtlas DTC database. Need tyres? Compare prices and compatible sizes in the TroubleAtlas comparator.

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