Hyundai Xg350 (2002–2005): Full Technical Specs & Diagnostics | TroubleAtlas

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Hyundai Xg350 (2002–2005)
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HYUNDAI XG350 (2002–2005) — Technical Guide, Fault Codes & Maintenance

By TroubleAtlas Technical Team · Updated 3 July 2026 · Cross-checked against 3 independent sources
Built 2002–2005 · all production years covered on this single page

3.5L V6 • Gasoline

Hyundai Xg350 (2002–2005)

© Wikimedia Commons CC BY-SA

5 Common problems View details →
29 OBD2 codes View details →
3 Recalls / TSB View details →
TroubleAtlas Score
An independent value score for the Hyundai Xg350 (2002–2005) — reliability, safety, cost, parts, upkeep and documentation. Owing nothing to the manufacturer.
Scorecard · each voice 0–10
Reliability
n/a
Safety & recalls
n/a
Repair cost
8.3
Parts & repairability
4.4
Maintenance & durability
n/a
Documentation & support
7.6
★ How we calculate this → Methodology
TROUBLEATLAS · SCOREINDEPENDENT · VERIFIED★★TA6.8/10
Independent · Verified · Never for sale

Every figure on this Hyundai Xg350 (2002–2005) page is aggregated and cross-checked against more than 6.6 million real workshop operations, NHTSA records and OEM technical sources — and updated continuously. No invented estimates.

The Hyundai Xg350 (2002–2005) is powered by a 3.5L V6 engine. Its OEM tyre size is 215/55 R16. Use the sections below for verified fluids, battery, OEM tyres, the maintenance schedule, recommended parts and the most commonly reported OBD2 fault codes for this vehicle.

⚠️Common problems 🔧Common repairs 💧Fluids & lubricants 🔋Battery 🔌Fault codes (OBD2) 🔴Dashboard lights 🛒Parts comparator 🔧Accessories & tools 🛞Tyres 📋Recalls & TSB 📍Workshops nearby
⚠️ COMMON PROBLEMS
Engine overheatingFREQUENT

Engine temperature over limits — check coolant level, thermostat and radiator.

Related codes: P0217

Oil pressure sensor: low signalFREQUENT

ECU detects insufficient oil pressure — check oil level and sensor.

Related codes: P0522

Insufficient oil pressureFREQUENT

Oil pressure below critical threshold — stop the engine and check immediately.

Related codes: P0524

Engine control module (PCM) faultFREQUENT

Faulty ECU processor — requires specialist workshop diagnosis.

Related codes: P0606

Throttle actuatorFREQUENT

Throttle actuator motor circuit open — loss of throttle response.

Related codes: P2100

🔧 COMMON REPAIRS
🔧
Front brake pads
Difficulty: Easy
0.8h
€56 – €72
🔧
Rear brake pads
Difficulty: Easy
0.9h
€63 – €81
🛢
Engine oil change
Difficulty: Easy
0.3h
€21 – €27
🔧
ABS Module
Difficulty: Medium
2.0h
€140 – €180
💰 AVERAGE INDICATIVE COSTS

Prices may vary by area and workshop.

🔧
Full service
€ 120 – € 200
🛑
Full brake service
€ 180 – € 300
⚡
Spark plug replacement
€ 80 – € 140
📊
Electronic diagnosis
€ 40 – € 70
⏱️ OFFICIAL LABOUR TIMES (OLP)

Standard labour hours from a database of 6.6M+ real shop operations, with an indicative labour-cost estimate for your country.

Brakes8 operations
OperationLabour hours (OLP)Est. labour cost
ABS Module2.0h€ 90–€ 150
ABS Pump2.5h€ 112–€ 187
ABS Tone Ring1.5h€ 67–€ 112
ABS Wheel Speed Sensor - Front0.8h€ 36–€ 60
ABS Wheel Speed Sensor - Rear0.8h€ 36–€ 60
Brake Bleed - All Four1.0h€ 45–€ 75
Brake Booster2.5h€ 112–€ 187
Brake Booster Check Valve0.3h€ 13–€ 22
Cooling8 operations
OperationLabour hours (OLP)Est. labour cost
Coolant Bypass Pipe1.5h€ 67–€ 112
Coolant Flush1.0h€ 45–€ 75
Coolant Reservoir0.5h€ 22–€ 37
Coolant Temperature Sensor0.5h€ 22–€ 37
Cooling Fan Assembly1.0h€ 45–€ 75
Cooling Fan Motor1.5h€ 67–€ 112
Cooling Fan Relay0.3h€ 13–€ 22
Engine Oil Cooler2.0h€ 90–€ 150
Electrical8 operations
OperationLabour hours (OLP)Est. labour cost
Airbag - Driver1.0h€ 45–€ 75
Airbag - Passenger1.5h€ 67–€ 112
Airbag - Side2.0h€ 90–€ 150
Airbag Module/Computer1.0h€ 45–€ 75
Alternator1.5h€ 67–€ 112
Alternator Belt0.5h€ 22–€ 37
Amplifier1.5h€ 67–€ 112
Antenna0.5h€ 22–€ 37
Engine8 operations
OperationLabour hours (OLP)Est. labour cost
Camshaft Position Sensor1.0h€ 45–€ 75
Camshaft R&R8.0h€ 360–€ 600
Connecting Rod Bearings15.0h€ 675–€ 1125
Crankshaft Position Sensor1.0h€ 45–€ 75
Crankshaft R&R20.0h€ 900–€ 1500
Cylinder Head R&R6.0h€ 270–€ 450
Cylinder Head Resurface8.0h€ 360–€ 600
Engine Mount - Front1.5h€ 67–€ 112
Exhaust8 operations
OperationLabour hours (OLP)Est. labour cost
Air Injection Check Valve0.8h€ 36–€ 60
Catalytic Converter - California1.5h€ 67–€ 112
Catalytic Converter - Direct Fit1.5h€ 67–€ 112
Catalytic Converter - Universal2.0h€ 90–€ 150
Downpipe2.0h€ 90–€ 150
EGR Cooler3.0h€ 135–€ 225
EGR Tube1.5h€ 67–€ 112
EGR Valve1.0h€ 45–€ 75
Fuel system8 operations
OperationLabour hours (OLP)Est. labour cost
Charcoal Canister1.0h€ 45–€ 75
EVAP Purge Valve0.8h€ 36–€ 60
EVAP Vent Valve0.8h€ 36–€ 60
Fuel Cap0.1h€ 4–€ 7
Fuel Filler Neck1.5h€ 67–€ 112
Fuel Filter0.5h€ 22–€ 37
Fuel Filter - In-Tank2.0h€ 90–€ 150
Fuel Injector - Single1.0h€ 45–€ 75
HVAC8 operations
OperationLabour hours (OLP)Est. labour cost
AC Accumulator1.5h€ 67–€ 112
AC Clutch Coil1.5h€ 67–€ 112
AC Compressor2.5h€ 112–€ 187
AC Compressor Clutch2.0h€ 90–€ 150
AC Compressor Oil Add0.5h€ 22–€ 37
AC Condenser2.5h€ 112–€ 187
AC Evaporator6.0h€ 270–€ 450
AC Expansion Valve (TXV)4.0h€ 180–€ 300
Steering8 operations
OperationLabour hours (OLP)Est. labour cost
Center Link/Drag Link1.5h€ 67–€ 112
Electric Power Steering Module1.5h€ 67–€ 112
Electric Power Steering Motor2.5h€ 112–€ 187
Idler Arm1.0h€ 45–€ 75
Pitman Arm1.2h€ 54–€ 90
Power Steering Fluid Flush0.5h€ 22–€ 37
Power Steering Gear Box3.5h€ 157–€ 262
Power Steering Hose - High Pressure1.0h€ 45–€ 75
Suspension8 operations
OperationLabour hours (OLP)Est. labour cost
Air Line1.0h€ 45–€ 75
Air Spring/Air Bag1.5h€ 67–€ 112
Air Suspension Compressor1.5h€ 67–€ 112
Air Suspension Height Sensor1.0h€ 45–€ 75
Air Suspension Valve Block2.0h€ 90–€ 150
Ball Joint - Lower1.8h€ 81–€ 135
Ball Joint - Upper1.5h€ 67–€ 112
Ball Joints - Upper and Lower3.0h€ 135–€ 225
Transmission8 operations
OperationLabour hours (OLP)Est. labour cost
Kickdown Cable0.8h€ 36–€ 60
Neutral Safety Switch1.0h€ 45–€ 75
Overdrive Solenoid2.0h€ 90–€ 150
Shift Cable1.5h€ 67–€ 112
Shift Linkage1.0h€ 45–€ 75
Transmission Control Module1.0h€ 45–€ 75
Transmission Cooler Lines1.0h€ 45–€ 75
Transmission Filter1.0h€ 45–€ 75
💵 WORKSHOP LABOUR RATES BY COUNTRY

Average independent-workshop hourly labour rates, to estimate repair costs in your country.

🇩🇪Germany€95/h
🇪🇸Spain€55/h
🇫🇷France€75/h
🇮🇹Italy€45/h
🇬🇧UK£80/h
🇺🇸USA$120/h
Reference rate
€45/h
Source: Eurostat 2024
💧 FLUIDS & LUBRICANTS
Brake Fluid
Brake Fluid
DOT 4 Brake Fluid
Replace when moisture content exceeds 3% or every 2-3 years
📋 RECALLS & TSB (3)
NHTSA 04V369000
Fuel System, Gasoline › Storage
Date: 26/07/2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY" A VALVE ON THE FUEL TANK ASSEMBLY MAY NOT CLOSE PROPERLY. IF A VEHICLE ROLLS OVER AND THE FUEL TANK ASSEMBLY VALVE IS NOT PROPERLY CLOSED, F…
NHTSA 09V124000
Suspension
Date: 16/04/2009
HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW…
NHTSA 04V178000
Fuel System, Gasoline › Storage › Tank Assembly
Date: 09/04/2004
SOME PASSENGER VEHICLES CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.
🔴 DASHBOARD WARNING LIGHTS — UNIVERSAL GUIDE

57 warning lights classified by urgency. Appears on your vehicle? Check the urgency level.

Show all dashboard warning lights
🔴 IMMEDIATE STOP — pull over
Oil Pressure WarningEngine
Engine Temperature WarningCooling
!BRAKE
Brake System WarningBrakes
K
Immobilizer / Key FaultSecurity
🟠 WARNING — check soon
Malfunction Indicator Light (MIL) / Check EngineEngine
Diesel Particulate Filter (DPF)Emissions
+−
Battery / Charging SystemElectrical
Low Fuel WarningFuel
!BRAKE
ABS WarningBrakes
!BRAKE
Brake Pad Wear IndicatorBrakes
!BRAKE
Electronic Parking Brake (EPB)Brakes
!
Power Steering WarningSteering
ESC / Stability Control FaultChassis
Tire Pressure Warning (TPMS)Chassis
Transmission Temperature WarningTransmission
Transmission / Gearbox FaultTransmission
Airbag / SRS WarningActive safety
EGR / Exhaust Gas Recirculation FaultEmissions
Catalytic Converter / Emissions FaultEmissions
AdBlue / DEF Level LowEmissions
Coolant Level LowCooling
Hybrid / EV System WarningHybrid
EV Charge System FaultHybrid
12V Battery (Hybrid/EV Auxiliary)Hybrid
S
Suspension Fault / Air SuspensionSuspension
N
CAN Bus / Network Communication FaultNetwork
Water in Fuel FilterFuel
Diesel Injector FaultFuel
!
Steering Angle Sensor FaultSteering
Turbo / Boost Pressure FaultEngine
Regenerative Braking Fault (Hybrid/EV)Hybrid
TPMS Warning (Hyundai)Tyres
e-4WD Fault (Hyundai)Chassis
🟡 MONITOR
Fuel Cap / Evap SystemEmissions
?
4WD / AWD SystemDrivetrain
L
Bulb Failure WarningLighting
L
Headlight Range / Leveling FaultLighting
Service / Maintenance DueMaintenance
AC
A/C System FaultHvac
Clutch Wear WarningTransmission
A
Cruise Control / ACC FaultADAS
Lane Keeping Assist Off (Hyundai)ADAS
🔵 INFORMATION
Engine Temperature Low (Blue)Cooling
Glow Plug / Diesel PreheatEngine
Traction Control / ESC OffChassis
Seatbelt ReminderActive safety
L
Rear Fog Light IndicatorLighting
A
Lane Departure / LDWS WarningADAS
A
Forward Collision Warning (FCW/AEB)ADAS
A
Blind Spot Monitor FaultADAS
A
Rear Parking Sensor / Camera FaultADAS
Windshield Washer Fluid LowMaintenance
!
Door Open WarningBody
!
Hood / Trunk Open WarningBody
Gear Shift Indicator (Manual)Transmission
Sport / Performance Mode ActiveTransmission
BlueLink Connected (Hyundai)Electrical

Frequently Asked Questions

What tyres does the Hyundai Xg350 (2002–2005) use?

The original OEM tyre size for the Hyundai Xg350 (2002–2005) is 215/55 R16. Compatible alternative sizes: ["205/65R15", "245/45R19", "205/60R16", "195/65R15"]. See the Tyres section on this page to compare offers from the main suppliers.

Which OBD2 fault codes are commonly documented for the Hyundai Xg350 (2002–2005)?

Commonly documented OBD2 codes across many vehicles include: P0420, P0300, P0171. Find the full description, likely causes and estimated repair costs in the OBD2 Codes section on this page.

How often should the Hyundai Xg350 (2002–2005) be serviced?

Routine maintenance for the Hyundai Xg350 (2002–2005) typically includes an oil change every 6,000–9,000 miles (10,000–15,000 km), an air filter every 12,000–18,000 miles (20,000–30,000 km) and a brake inspection every 12,000 miles (20,000 km). Check the full plan with specific intervals in the Scheduled Maintenance section on this page.

This spec sheet is updated with data verified from OEM sources and shop databases. If you spot an inaccuracy or have additional data on the Hyundai Xg350 (2002–2005), let us know — every correction improves quality for all users.

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