Husqvarna 545: faults, parts & manual

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Chainsaws — Husqvarna

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Husqvarna

545

Petrol chainsaw. Spare parts with Husqvarna’s own order codes, and the troubleshooting chapter of the operator’s manual.

No longer built — parts still listed Photograph: a chainsaw. We hold no photograph of this exact machine, and we would rather say so than pass one off.
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What actually breaks

Open the problem that matches yours. Everything inside comes from the troubleshooting chapter of the operator’s manual Husqvarna publishes for this model — a 48-page document we read on 10 September 2026.

Fault messages shown on the display 18 lines

Husqvarna sets this out as a table with the columns “Check”, “Possible Cause”, “Action”. We print the lines in the maker’s order.

  • Starter pawls
  • Binding pawls
  • Adjust or replace the pawls.
  • Clean around the pawls.
  • Contact a servicing dealer.
  • Fuel tank
  • Incorrect fuel type
  • Drain it and use correct fuel.
  • Sparking (no spark)
  • Spark plug contaminated or wet
  • Make sure that the spark plug is dry and clean.
  • Spark plug gap incorrect.
  • Clean the spark plug. Check that the electrode gap is correct. Make sure that the spark plug is fitted with a suppressor.
  • Refer to technical data for correct electrode gap.
  • Spark plug
  • Spark plug loose.
  • Retighten the spark plug
  • Engine starts but does not keep running.
Further checks in the same chapter 13 lines

Husqvarna sets this out as a table with the columns “Check”, “Possible Cause”, “Possible action”. We print the lines in the maker’s order.

  • Fuel tank
  • Incorrect fuel type
  • Drain it and use correct fuel.
  • Carburetor
  • Engine will not idle properly.
  • Contact your servicing dealer.
  • Air filter
  • Clogged air filter
  • Clean the air filter.
  • Fuel filter
  • Clogged fuel filter
  • Replace the fuel filter.
  • MAINTENANCE

Why we quote instead of rewriting. The manual is laid out as a table. Read by machine, a PDF loses the boundaries between columns, and pairing a symptom with the wrong remedy would give you a page that is confidently wrong rather than obviously broken. So we keep the maker’s order and words, and tell you how the table is built. The manual itself is linked further down.

Parts & prices

Every code below is Husqvarna’s own, read from the maker’s parts pages for this exact model. The code is printed on the part itself — on a label, moulded into the plastic or stamped in the metal. Read it off the broken part and type it here to find it straight away.

HAND GUARD
522677501 $32.99
🛒 Find this part
SCREW
526834501 $3.99
🛒 Find this part
BUSHING
577780201 $5.99
🛒 Find this part
NUT
505197301 $7.99
🛒 Find this part
CLUTCH COVER ASSY
505199006 $69.99
🛒 Find this part
PIN
503751801 $3.99
🛒 Find this part
SCREW CITXPANT
526221801 $3.99
🛒 Find this part
KNEE JOINT ASSY
505199301 $27.99
🛒 Find this part
BRAKE SPRING
503908301 $4.99
🛒 Find this part
BRAKE BAND ASSY
505199502 $17.99
🛒 Find this part
GUARD
505201601 $8.99
🛒 Find this part
COVER
505199701 $7.99
🛒 Find this part
LABEL
523058001 $3.99
🛒 Find this part
CHAIN TENSIONER KIT
575260404 $9.99
🛒 Find this part
O-RING
740480702 $4.99
🛒 Find this part
WASHER
503230063 $3.99
🛒 Find this part
BEARING SLEEVE
537017401 $5.99
🛒 Find this part
CHAIN GUIDE
505199801 $5.99
🛒 Find this part

We hold no photograph of the individual parts: Husqvarna does not publish them, and we would rather say so than show you the wrong picture. Prices are the maker’s United States list prices on the day we read them — an order of magnitude, not a quote. The buttons search shops in your own country, and those shops pay us a commission.

Where to buy

The search opens in your own country’s shop, in that shop’s language, with our tracking — the shop pays us a commission, you pay the same price.

TOOLS FOR THE JOB

Tools you’ll need

Chosen for this family, not a generic list. Prices and availability come from the shop in your country, with our tracking.

Specifications

Copied field for field from the manufacturer’s own product page on 10 September 2026, in the maker’s units. We do not convert them: a rounded conversion is how a torque figure quietly becomes wrong.

Cylinder displacement3.06 cu.inch
Output shaft power3.35 hp
Weight (excl. cutting equipment)10.8 lbs
Recommended bar length, min13 in
Recommended bar length, max20 in
Pitch.325"
Chain typeH30
Bar length38 cm
Bar length (inch)15 in
Exhaust emissions (CO₂ EU V)824 g/kWh
Equivalent vibration level (ahv, eq) front handle3.8 m/s²
Equivalent vibration level (ahv, eq) rear handle3.7 m/s²
Sound pressure level at operators ear106 dB(A)
Sound power level, guaranteed (LWA)116 dB(A)

Manuals & documents

We link the maker’s documents instead of re-hosting them, so you always open the version Husqvarna is publishing today.

THE SAME BENCH

Other machines in this family

Machines in the same family for which we also have the maker’s codes, prices and troubleshooting chapter. The whole family →

Swipe for more →
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WHERE THIS COMES FROM, AND WHAT WE ARE MISSING

Our sources

What is missing, said plainly. We hold no photograph of this exact machine, no repair times and no failure statistics — nobody publishes those honestly. Prices are Husqvarna’s United States list prices and will differ in your country. We are not a dealer: we do not stock parts, and the buttons search shops that pay us a commission.

TroubleAtlas Technical Team · Compiled from manufacturer documents read on 10 September 2026 · Last checked 26 September 2026 · How we verify

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